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PS11036
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
IntellimodTM Module
Application Specific IPM 30 Amperes/600 Volts
12
34
56
7 8 9 10 11 12 13 14 15 16
A D G J H K M NP
12 34 56
G L GG
7 8 9 10 1112 13 14 15 16
EE (4 PLACES) BB
T S QR U
F EB DD
CC
HH CC
21
22
23
24
25
26
27
28
29
30
W
V X
BB TC Y FF (4 PLACES) BB
Z
AA LABEL C
TC
TERMINAL CODE 23 S 1 CBU+ 10 WP 24 T 2 CBU- 11 UN 25 N1 3 CBV+ 12 VN 26 P2 4 CBV- 13 WN 27 U 5 CBW+ 14 FO 6 CBW- 15 VAMP 28 V 16 GND 29 W 7 VD 30 N2 21 P1 8 UP 22 R 9 VP
Description: Powerex Application Specific IPMs (ASIPMs) are inteligent power modules that integrate power devices, gate drive and protection circuitry in a compact package for use in small inverter applications up to 20kHz. Use of application specific HVICs allow the designer to reduce inverter size and overall design time. Features: Compact Packages 3 Phase Converter Bridge Built-in Integrated HVICs Direct Connection to DSP/CPU Applications: Small Motor Control Small Servo Motors General Purpose Inverters Pump and HVAC Motor Control Ordering Information: PS11036 is a 600V, 30 Ampere Application Specific Intelligent Power Module.
Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N P Q R Inches 3.740.04 2.910.04 0.320.02 3.350.012 2.450.03 1.24 0.57 2.20 0.08 0.94 0.71 0.02 0.59 0.35 2.320.012 1.38 Millimeters 95.01.0 74.01.0 8.00.5 85.00.3 62.350.8 31.6 14.5 56.0 2.0 24.0 18.0 0.4 15.0 9.0 59.00.3 35.0 Dimensions S T U V W X Y Z AA BB CC DD EE FF GG HH Inches 0.10 2.80 3.23 0.02 0.250.012 2.250.03 0.08 0.14 0.650.02 0.120.02 0.93 1.210.02 0.181 Dia. 0.197 Dia. 0.02 0.16 Millimeters 2.5 71.0 82.1 0.5 6.350.3 57.150.8 2.0 3.5 16.50.5 3.00.5 23.5 30.750.5 4.6 Dia. 5.0 Dia 0.5 4.0
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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS11036 IntellimodTM Module Application Specific IPM 30 Amperes/600 Volts
Absolute Maximum Ratings, Tj = 25C unless otherwise specified
Characteristics Power Device Junction Temperature* Storage Temperature Case Operating Temperature (See TC Measure Point Illustration) Mounting Torque, M4 Mounting Screws Module Weight (Typical) Isolation Voltage** Symbol Tj Tstg TC -- -- VISO PS11036 -20 to 125 -40 to 125 -20 to 100 13 105 2500 Units C C C in-lb Grams Volts
*The indicated values are specified considering the safe operation of all the parts within the ASIPM. The maximum rating for the ASIPM power chips (IGBT & FWDi) is Tj < 150. **60 Hz sinusoidal AC applied between all terminals and the base plate for 1 minute.
IGBT Inverter Sector
Supply Voltage (Applied between P2 - N2) Supply Voltage, Surge (Applied between P2 - N2, Surge-Value) Each IGBT Collector-Emitter Static Voltage (Applied between P2-U.V.W, U.V.W-N2) Each IGBT Collector-Emitter Switching Voltage (Applied between P2-U.V.W, U.V.W-N2 (Pulse)) Each IGBT Collector Current, TC = 25C, "( )" means IC Peak Value IC(ICP) 30 (60) Amperes VCC VCC(surge) VP or VN VP(S) or VN(S) 450 500 600 600 Volts Volts Volts Volts
Converter Sector
Repetitive Peak Reverse Voltage Recommended AC Input Voltage DC Output Current (3-phase Rectifying Circuit) Surge (Non-repetitive) Forward Current (1 Cycle at 60Hz, Peak Value Non-repetitive) I2t for Fusing (Value for One Cycle of Surge Current) VRRM Ea IDC IFSM I2t 800 220 30 300 375 Volts Vrms A A A2s
Control Sector
Supply Voltage Input Signal Voltage Fault Output Supply Voltage Fault Output Current DC-Link IGBT Current Signal Amp Output Current VD, VDB VCIN VFO IFO IAMP -0.5 ~ 20 -0.5 ~ 7.5 -0.5 ~ 7.5 15 1 Volts Volts Volts mA mA
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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS11036 IntellimodTM Module Application Specific IPM 30 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector-Emitter Saturation Voltage VCE(sat) VEC VFR IRRM ton tC(on) toff tC(off) FWDi Reverse Recovery Time Short Circuit Endurance (Output, Arm, and Load Short-Circuit Modes) trr IC = 30A, Tj = 25C, VD = VDB = 15V, Input = ON (Shunt Voltage Drop Not Included) Diode Forward Voltage Converter Diode Voltage Converter Diode Reverse Current Switching Times Tj = 25C, -IC = 30A Tj = 25C, IFR = 10A VR = VRRM, Tj = 125C 1/2 Bridge Inductive, Input = 5V 0V, VCC = 300V, IC = 30A, Tj = 125C, VD = 15V, VDB = 15V Note: ton, toff include delay time of the internal control circuit. @VCC 400V, Input = 5V 0V (One-shot), -20C Tj(start) 125C, 13.5V VD = VDB 16.5V Switching SOA @VCC 400V, Input = 5V 0V, Tj 125C, IC < OC Trip Level, 13.5V VD = VDB 16.5V * No Destruction * No Protecting Operation * No FO Output -- -- -- 0.3 -- -- -- -- -- -- -- 0.6 0.5 1.6 0.5 0.12 2.9 1.5 8 1.5 1.0 2.5 1.2 -- Volts Volts mA S S S S S -- -- 2.9 Volts
* No Destruction * FO Output by Protection Operation
TC Measure Point
TC
TC
3
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS11036 IntellimodTM Module Application Specific IPM 30 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Circuit Current (Average) ID IDB Input ON Threshold Voltage Input OFF Threshold Voltage Input Pull-up Resistor Vth(on) Vth(off) Ri Applied between Input Terminal-inside Power Supply PWM Input Frequency Arm Shoot-through Blocking Time* fPWM tDEAD tint Vamp 100% Vamp 200% Vamp 250% Vamp 0% OC tOC SC tSC UVD UVDr UVDB UVDBr tdV tFO IFo(H) IFo(L) Tj = 25C Open Collector Output TC = Tj = 25C Tj = 25C TC 100C, Tj 125C Relates to Corresponding Inputs TC = -20C ~ 100C Input Interlock Sensing Inverter DC-link IGBT Current Sense Voltage Output Signal** Inverter DC-link IGBT Current Sense Voltage Output Limit** Over-Current Trip Level Over-Current Delay Time Short-Circuit Trip Level Short-Circuit Delay Time Trip Level Supply Circuit Under-Voltage Protection Reset Level Trip Level Reset Level Delay Time Fault Output Pulse Width*** Fault Output Current*** Relates to Corresponding Input IC = IOP(100%), VD = 15V, Tj = 25C IC = IOP(200%), VD = 15V, Tj = 25C IC = IOP(250%), VD = 15V IC = IOP(0%), VD = 15V -- 1.5 3.0 5.0 -- 31.1 -- -- -- 11.0 11.5 10.1 10.6 -- 1.0 -- -- 100 2.0 4.0 -- 50 39.0 10 60 2 12.0 12.5 10.8 11.3 10 1.8 -- -- -- 2.5 5.0 -- 100 60.0 -- -- -- 13.0 13.5 11.6 12.1 -- -- 1 15 ns Volts Volts Volts mV Amperes S Amperes s Volts Volts Volts Volts S mS A mA 1 2.2 -- -- 15 -- kHz S Tj = 25C, VD = 15V, VIN = 5V Tj = 25C, VD = VDB = 15V, VIN = 5V -- -- 0.8 2.5 -- -- -- 1.4 3.0 50 50 5 2.0 4.0 -- mA mA Volts Volts k
* The dead-time has to be set externally by the CPU; it is not part of the ASIPM internal functions. **Refer ro the graph on next page. ***Fault output signalling is given only when the internal OC, SC, and UV protection circuits are activated. The OC, SC and UV protection (and fault output) operate for the lower arms only. The OC and SC protection fault output is given in a pulse format while that of UV protection is maintained thrpughout the duration of the under-voltage condition.
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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS11036 IntellimodTM Module Application Specific IPM 30 Amperes/600 Volts
Thermal Characteristics
Characteristic Junction to Case Symbol Rth(j-c)Q Rth(j-c)D Rth(j-c)DR Contact Thermal Resistance Rth(c-f) Condition Each IGBT Each FWDi Each Converter Case to Fin Per Module. Thermal Grease Applied Min. -- -- -- -- Typ. -- -- -- -- Max. 1.5 2.4 2.0 0.042 Units C/Watt C/Watt C/Watt C/Watt
Recommended Conditions for Use
Characteristic Supply Voltage Control Supply Voltage Symbol VCC VD VDB Control Supply dv/dt Input ON Voltage Input OFF Voltage Module Case Operating Temperature PWM Input Frequency Allowable Minimum Input On-pulse Width Arm Shoot-through Blocking Time dVD/dt, dVDB/dt VCIN(on) VCIN(off) TC fPWM tXX tDEAD Relate to Corresponding Inputs TC 100C, Tj 125C Applied between UP, VP, WP, UN, VN, WN-GND Condition Applied across P2-N2 Terminals Applied between VD-GND Applied between CBU+ & CBU-, CBV+ & CBV-, CBW+ & CBW-1 0 4.0 -- -- 1 2.2 -- -- -- -- -- -- -- 1 0.8 5.0 100 15 -- -- V/s Volts Volts C kHz S S Min. -- 13.5 13.5 Typ. 300 15.0 15.0 Value 400 16.5 16.5 Units Volts Volts Volts
INVERTER DC-LINK IGBT CURRENT ANALOG SIGNALING (TYPICAL)
5
VD = 15V Tj = 25C
OUTPUT SIGNAL,VAMP, (VOLTS)
CURRENTSENSE VOLTAGE
4
200%
3
2
100%
1
0 0 100 200 300
2) ACTUAL LOAD PEAK CURRENT, (%), (IC = IO X
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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS11036 IntellimodTM Module Application Specific IPM 30 Amperes/600 Volts
Functional Block Diagram
CBU+ VD HVASIC LEVEL SHIFT UP VP WP UN VN WN
INPUT SIGNAL CONDITIONING (SHOOT-THROUGH INTERLOCK)
CBU-
CBV+
CBV-
CBW+
CBW-
GATE DRIVE UV LOCK-OUT
U
LEVEL SHIFT
GATE DRIVE UV LOCK-OUT
V
LEVEL SHIFT
GATE DRIVE UV LOCK-OUT
W
P2 GATE DRIVE UV LOCK-OUT
FO
FAULT LOGIC OC/SC DETECT AMP
P1 R S T N1
Vamp
GND
N2
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