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Single Phase Bi-directional Power / Energy Metering IC with Instantaneous Pulse Output SA2002H FEATURES + Functionally compatible with the SA9602H with reduced external components sames + + + + + Total power consumption rating below 25mW Adaptable to different types of current sensors Operates over a wide temperature range Precision voltage reference on-chip Precision oscillator on-chip + + + Bi-directional power and energy measurement Meets the IEC 521/1036 Specification requirements for Class 1 AC Watt hour meters Protected against ESD DESCRIPTION The SAMES SA2002H is an enhancement of the SA9602H, as the circuit contains the oscillator on chip. The SAMES SA2002H single phase bi-directional power/energy metering integrated circuit generates a pulse rate output with a frequency proportional to the power consumption. The SA2002H performs a calculation for active power. The method of calculation takes the power factor into account. Energy consumption can be determined by the power measurement being integrated over time. VDD VSS This innovative universal single-phase power/energy metering integrated circuit is ideally suited for energy calculations in applications such as residential municipal metering and factory energy metering and control. The SA2002H integrated circuit is available in 8, 14 and 20 pin dual-in-line plastic (DIP) as well as 16 and 20 pin small outline (SOIC) package types. IIP POWER IIN INTEGRATOR ANALOG SIGNAL PROCESSING VOLTAGE REF. IVP GND OSC TIMING TO FREQUENCY POWER FOUT DIR* FMO* DR-01147 VREF *FMO and DIR not availble in DIP-8 package type Figure 1: Block diagram SA2002H (REV. 5) 1/12 17-08-00 SA2002H ELECTRICAL CHARACTERISTICS (VDD = 2.5V, VSS = -2.5V, over the temperature range -10C to +70C#, unless otherwise specified.) Parameter Operating temp. Range Supply Voltage: Positive Supply Voltage: Negative Supply Current: Positive Supply Current: Negative Current Sensor Inputs (Diffferential) Input Current Range Voltage Sensor Input (Asymmetrical) Input Current Range Pin FOUT, FMO, DIR Output High Voltage Output Low Voltage Pulse Rate FOUT sames Symbol TO VDD VSS IDD ISS Min -25 2.25 -2.75 Typ Max +85 2.75 -2.25 Unit C V V mA mA Condition 3 3 5 5 III -25 +25 A Peak value IIV VOL VOH fp -25 VDD-1 +25 A V V Hz Hz Hz s s Peak value VSS+1 1360 5 0 1600 3000 71.55 143.1 45 1.1 50 55 1.3 At rated input conditions Specified linearity Min and Max frequency Positive energy flow Negative energy flow With R = 24kW connected to VSS Reference to VSS Pulse Width FOUT tpp tpn -IR VR Pin VREF Ref. Current Ref. Voltage A V # Extended Operating Temperature Range available on request. ABSOLUTE MAXIMUM RATINGS* Parameter Supply Voltage Current on any pin Storage Temperature Operating Temperature Symbol VDD -VSS IPIN TSTG TO Min -0.3 -150 -40 -25 Max 6.0 +150 +125 +85 Unit V mA C C *Stresses above those listed under "Absolute Maximum Ratings" may cause permanent damage to the device. This is a stress rating only. Functional operation of the device at these or any other condition above those indicated in the operational sections of this specification, is not implied. Exposure to Absolute Maximum Ratings for extended periods may affect device reliability. http://www.sames.co.za 2/12 3 SA2002H sames 16 Pin 16 20 Pin 20 PIN DESCRIPTION 8 Pin 8 14 Pin 14 Designation GND Description Analog Ground. The voltage to this pin should be mid-way between VDD and VSS. Positive supply voltage. The voltage to this pin is typically +2.5V if a shunt resistor is used for current sensing or in the case of a current transformer a +5V supply can be applied. Negative supply voltage. The voltage to this pin is typically -2.5V if a shunt resistor is used for current sensing or in the case of a current transformer a 0V supply can be applied. Analog Input for Voltage. The current into the A/D converter should be set at 14ARMS at nominal mains voltage. The voltage sense input saturates at an input current of 25A peak. Inputs for current sensor. The shunt resistor voltage from each channel is converted to a current of 16ARMS at rated conditions. The current sense input saturates at an input current of 25A peak. This pin provides the connection for the reference current setting resistor. A 24kW resistor connected to VSS set the optimum operating condition. Pulse rate output. Refer to pulse output format for a description of the pulse rate. Direction output. The direction of the energy flow is indicated on this output. Voltage sense zero crossover. The FMO output generates pulses on energy rising edge of the mains voltage. Leave pins unconnected. 4 5 5 8 VDD 6 10 9 14 VSS 7 13 15 19 IVP 1, 2 1, 2 1, 2 1, 2 IIN, IIP 3 5 N.A. N.A. 3 8 9 11 4 6 7 12 3 6 7 11 4 8 10 12 13 14 3 12 13 15 4 5 6 7 9 10 11 16 17 18 VREF FOUT DIR FMO TP1 TP2 TP3 TP4 TP5 TP6 TP7 TP8 TP9 TP10 http://www.sames.co.za 3/12 SA2002H sames IIN IIP VREF 1 2 3 4 5 6 7 14 13 12 11 10 9 8 GND IVP TP4 FMO VSS DIR FOUT IIN IIP VREF VDD 1 2 3 4 dr-01487 8 7 6 5 GND IVP VSS FOUT TP1 VDD TP2 TP3 dr-01488 Figure 2: Pin connections: Package: DIP-8 Figure 3: Pin connections: Package: DIP-14 IIN IIP 1 2 3 4 5 6 7 8 9 10 20 19 18 17 16 15 14 13 12 11 GND IVP TP10 TP9 TP8 FMO VSS DIR FOUT TP7 IIN IIP VREF TP1 VDD FOUT DIR TP2 1 2 3 4 5 6 7 8 DR-01489 16 15 14 13 12 11 10 9 GND IVP TP6 TP5 TP4 FMO TP3 VSS VREF TP1 TP2 TP3 TP4 VDD TP5 TP6 DR-01490 Figure 4: Pin connections: Package: SOIC-16 Figure 5: Pin connections: Package: DIP-20, SOIC-20 ORDERING INFORMATION Part Number SA2002HPA SA2002HPA SA2002HPA SA2002HSA SA2002HSA Package DIP-8 DIP-14 DIP-20 SOIC-16 SOIC-20 http://www.sames.co.za 4/12 SA2002H FUNCTIONAL DESCRIPTION The SA2002H is a CMOS mixed signal Analog/Digital integrated circuit, which performs power/energy calculations across a power range of 1000:1, to an overall accuracy of better than Class 1. The integrated circuit includes all the required functions for 1phase power and energy measurement such as two oversampling A/D converters for the voltage and current sense inputs, power calculation and energy integration. Internal offsets are eliminated through the use of cancellation procedures. The SA2002H generates pulses, the frequency of which is proportional to the measured power consumption. One frequency output (FOUT) is available. The pulse rate follows the instantaneous power consumption measured. sames For the voltage sensor input, the mains voltage (230VAC) is divided down through a divider (R3, R4 and P1) to 14VRMS. The current into the A/D converter input is set at 14ARMS at nominal mains voltage, via resistor R5 (1MW). P1 may be varied for calibration purposes. In this configuration, with a mains voltage of 230V and a current of 80A, the output frequency measured on the FOUT pin is 1360Hz. In this case one pulse on FOUT correspond to an energy consumption of 18.4kW/1360Hz = 13.53Ws. ANALOG INPUT CONFIGURATION The input circuitry of the current and voltage sensor inputs is illustrated in figure 7. These inputs are protected against electrostatic discharge through clamping diodes. The feedback loops from the outputs of the amplifiers AI and AV generate virtual shorts on the signal inputs. Exact duplications of the input currents are generated for the analog signal processing circuitry. POWER CALCULATION In the application circuit (figure 6), the voltage drop across the shunt will be between 0 and 16mVRMS (0 to 80A through a shunt resistor of 200W) The voltage is converted to a current of between 0 and 16uARMS, by means of resistors R1 and R2. The current sense inputs saturates at an input current of 25A peak. VDD N Supply L GND VSS U1 IIN R2 IIP VDD VDD IIN IIP V DD CURRENT SENSOR INPUTS VSS VDD AI RSH R1 VSS R3 R5 R4 GND IVP GND FOUT DIR FMO Pulse output Fwd/Rev. Energy Zero crossing IVP VOLTA GE SENSOR INPUT VDD N P1 L GND R6 VREF VSS SA2002H V SS AV DR-01587 VSS GND DR-01148 Figure 6: Application circuit Figure 7: Internal analog input configuration http://www.sames.co.za 5/12 SA2002H ELECTROSTATIC DISCHARGE (ESD) PROTECTION The SA2002H integrated circuit's inputs/outputs are protected against ESD. sames OUTPUT SIGNALS Pulse output (FOUT) The output on FOUT is a pulse density signal representing the instantaneous power/energy measurement as shown in figure 8. The pulse width on FOUT changes with the direction of energy measurement by the device. The width of tp is 71,5s for positive energy and doubles if negative energy is measured. The output frequency may be calculated using the following formula: f = 11.16 x FOUT x ( II x I V ) / IR2 Where: FOUT = Typical rated output frequency (1360Hz) II = Input current on current sense input (16A at rated conditions) IV = Input current on voltage sense input (16A at rated conditions) IR = Reference current on VREF typically 50A An integrated anti-creep function does not allow output pulses on FOUT if no power is measured by the device. POWER CONSUMPTION The power consumption rating of the SA2002H integrated circuit is less than 25mW. INPUT SIGNALS VREF A bias resistor of 24kW set optimum bias conditions on chip. Calibration of the SA2002H should be done on the voltage input as described in Typical Applications. Current sense input (IIP and IIN) Figure 6 shows the typical connections for the current sensor input. The resistor R1 and R2 define the current level into the current sense inputs of the SA2002H. At maximum rated current the resistor values should be selected for input currents of 16ARMS. Values for resistors R1 and R2 can be calculated as follows: R1 = R2 = (IL /16A) x RSH/2 Where IL = Line current RSH = Shunt resistor or termination resistor if a CT is used as the current sensor. The value of RSH, if used as the CT's termination resistor, should be less than the DC resistance of the CT's secondary winding. The voltage drop across RSH should not be less than 16mVRMS at rated currents. Voltage Sense Input (IVP) The current into the A/D converter should be set at 14ARMS at nominal mains voltage. The voltage sense input saturates at an input current of 25A peak. Referring to figure 6 the typical connections for the voltage sense input is illustrated. Resistors R3, R4 and R5 set the current for the voltage sense input. The mains voltage is divided down to 14VRMS. The current into the A/D converter input is set at 14ARMS via resistor R5. vMAINS t POWER VxI t FOUT DR-01282 tP t Figure 8: FOUT instantaneous pulse output http://www.sames.co.za 6/12 SA2002H Direction indication (DIRO) Note that the DIR output is not available in the DIP-8 package type. Figure 9 shows the behavior of DIR, when energy reversal takes place. The time period for the DIR signal to change state, tDIR, is the time it takes for the internal integrator to count (down) from its present value to zero. Thus the energy consumption rate determines the speed of change on DIR. sames Mains zero crossing indication (FMO) Note that the FMO output is not available in the DIP-8 package type. The square wave signal of FMO indicates the polarity of the mains voltage. Due to comparator offsets, the FMO low to high transition can occur within a range as shown in figure 10. The time between successive low to high transitions will be equal to the mains voltage period. I t V t V t FMO t t MAINS DIR DR-01283 t DIR t DR-01284 Figure 9: Measured energy direction on DIR Figure 10: Mains zero crossings on FMO http://www.sames.co.za 7/12 SA2002H TYPICAL APPLICATION In figure 11, the components required for stand alone power metering application, is shown. The application uses a shunt resistor for the mains current sensing. The meter is designed for 220V/40A IMAX operation. The most important external components for the SA2002H integrated circuit are the current sense resistors, the voltage sense resistors as well as the bias setting resistor. sames VOLTAGE DIVIDER The voltage divider is calculated for a voltage drop of 14V + 5%(14.7V). Equations for the voltage divider in figure 9 are: RA = R1 + R2 + R3 RB = R12 || (R11+P1) Combining the two equations gives: (RA + RB) / 220V = RB / 14.7V A 5k trimpot will be used in the voltage channel for meter calibration. The center position on the pot is used in the calculations. P1 = 2.5kW and values for resistors R11 = 22kW and R12 =1MW is chosen. Substituting the values will result in: RB = 23.91kW RA = RB x (230V/14.7V - 1) = 333kW so the resistor values of R1, R2 and R3 are chosen to be 110kW. BIAS RESISTOR R13 defines all on-chip and reference currents. With R13=24kW, optimum conditions are set. Device calibration is done on the voltage input of the device. SHUNT RESISTOR The voltage drop across the shunt resistor at rated current should be at least 20mV. A shunt resistor with a value of 625W is chosen. The voltage drop across the shunt resistor is 25mV at rated conditions (Imax). The power dissipation in the current sensor is: P=(40A) x 625W = 1W. CURRENT SENSE RESISTORS The resistors R6 and R7 define the current level into the current sense inputs of the device. The resistor values are selected for an input current of 16A on the current inputs of the SA2002H at rated conditions. According to equation described in the Current Sense inputs section: R6 = R7 = ( IL / 16A ) x RSH / 2 = 40A / 16A x 625W / 2 = 781.2W A resistor with value of 820W is chosen, the 5% deviation from the calculated value will be compensated for when calculating resistor values for the voltage path. http://www.sames.co.za 8/12 SA2002H http://www.sames.co.za NEUTRAL +C3 D3 C2 R8 R4 C5 D1 +2V5 LIVE +C4 D4 C1 P1 D2 R5 -2V5 R11 Figure 11: Application circuit using a shunt resistor for current sensing. R1 R10 R6 1 9/12 R2 R3 U1 IIN IIP VREF TP1 VDD TP2 7 C6 IVP TP4 FMO VSS DIR TP3 FOUT SA2002H GND 2 3 R13 +2V5 5 6 4 14 13 12 11 10 9 8 R7 dr-01588 R12 NEUTRAL FMO DIR FOUT LIVE -2V5 sames SA2002H Parts List for Application Circuit: Figure 10 Symbol U1 D1 D2 D3 D4 R1 R2 R3 R4 R5 R6 R7 R8 R10 R11 R12 R13 P1 C1 C2 C3 C4 C5 C6 sames Description SA2002H Diode, Silicon, 1N4002 Diode, Silicon, 1N4002 Diode, Zener, 2.4V Diode, Zener, 2.4V Resistor, 110k, 1/4W, 1% metal Resistor, 110k, 1/4W, 1% metal Resistor, 110k, 1/4W, 1%, metal Resistor, 680, 1/4W, 1%, metal Resistor, 680, 1/4W, 1%, metal Resistor, 820, 1/4W, 1%, metal Resistor, 820, 1/4W, 1%, metal Resistor, 47R, 2W, 5%, wire wound Shunt resistor Resistor, 22k 1/4W, 1%, metal Resistor, 1M, 1/4W, 1%, metal Resistor, 24k, 1/4W, 1%, metal Trim pot, 5k, Multi turn Capacitor, 220nF Capacitor, 220nF Capacitor, 100uF, 16V, electrolytic Capacitor, 100uF, 16V, electrolytic Capacitor, 330nF, 250VAC Capacitor, 820nF Note 2 Detail DIP-14 Note 1 Note 1 Note 1: Resistor (R6 and R7) values are dependant on the selected shunt resistor (R14) value. Note 2: Capacitor C6 to be positioned as close as possible to supply pins. http://www.sames.co.za 10/12 SA2002H NOTES: sames http://www.sames.co.za 11/12 SA2002H PM9607AP sames DISCLAIMER: The information contained in this document is confidential and proprietary to South African Micro-Electronic Systems (Pty) Ltd ("SAMES") and may not be copied or disclosed to a third party, in whole or in part, without the express written consent of SAMES. The information contained herein is current as of the date of publication; however, delivery of this document shall not under any circumstances create any implication that the information contained herein is correct as of any time subsequent to such date. SAMES does not undertake to inform any recipient of this document of any changes in the information contained herein, and SAMES expressly reserves the right to make changes in such information, without notification, even if such changes would render information contained herein inaccurate or incomplete. SAMES makes no representation or warranty that any circuit designed by reference to the information contained herein, will function without errors and as intended by the designer. Any sales or technical questions may be posted to our e-mail address below: energy@sames.co.za For the latest updates on datasheets, please visit our web site: http://www.sames.co.za. SOUTH AFRICAN MICRO-ELECTRONIC SYSTEMS DIVISION OF LABAT TECHNOLOGIES (PTY) LTD Tel: (012) 333-6021 Tel: Int +27 12 333-6021 Fax: (012) 333-8071 Fax: Int +27 12 333-8071 P O BOX 15888 33 ELAND STREET LYNN EAST 0039 REPUBLIC OF SOUTH AFRICA 33 ELAND STREET KOEDOESPOORT INDUSTRIAL AREA PRETORIA REPUBLIC OF SOUTH AFRICA http://www.sames.co.za 12/12 |
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