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 GP1600FSS12
GP1600FSS12
Powerline N-Channel Single Switch IGBT Module Advance Information
Replaces October 1999 version, DS5173-3.0 DS5173-4.0 January 2000
The GP1600FSS12 is a single switch 1200V, robust n channel enhancement mode insulated gate bipolar transistor (IGBT) module. Designed for low power loss, the module is suitable for a variety of high voltage applications in motor drives and power conversion. The high impedance gate simplifies gate drive considerations enabling operation directly from low power control circuitry. Fast switching times allow high frequency operation making the device suitable for the latest drive designs employing pwm and high frequency switching. The IGBT has a wide reverse bias safe operating area (RBSOA) for ultimate reliability in demanding applications. These modules incorporate electrically isolated base plates and low inductance construction enabling circuit designers to optimise circuit layouts and utilise earthed heat sinks for safety. The powerline range of high power modules includes dual and single switch configurations with a range of current and voltage capabilities to match customer system demands. Typical applications include dc motor drives, ac pwm drives, main traction drives and auxiliaries, large ups systems and resonant inverters.
VCES VCE(sat) IC IC(PK)
KEY PARAMETERS 1200V (typ) 2.7V (max) 1600A (max) 3200A
5 6 3 7 9 12 4 11 10 2 8 1
Outline type code: F
FEATURES
s s s s s s s
(See package details for further information) Fig. 1 Electrical connections - (not to scale)
3/4(E)
n - Channel Enhancement Mode High Input Impedance Optimised For High Power High Frequency Operation Isolated Base Full 1200V Capability 1600A Per Module
8(E1) 9(G1)
1/2(C) 7(C1)
Fig.2 Single switch circuit diagram
APPLICATIONS
s s s s
ORDERING INFORMATION
Order As: GP1600FSS12 Note: When ordering, please use the whole part number.
High Power Switching Motor Control Inverters Traction Systems
Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures. 1/11
GP1600FSS12
ABSOLUTE MAXIMUM RATINGS
Stresses above those listed under 'Absolute Maximum Ratings' may cause permanent damage to the device. In extreme conditions, as with all semiconductors, this may inlcude potentially hazardous rupture of the package. Appropriate safety precautions should always be followed.
Tcase = 25C unless stated otherwise. Symbol VCES VGES IC Parameter Collector-emitter voltage Gate-emitter voltage Collector current DC, Tcase = 25C DC, Tcase = 75C IC(PK) Pmax Visol Maximum power dissipation Isolation voltage 1ms, Tcase = 75C Tcase = 25C (Transistor) Commoned terminals to base plate. AC RMS, 1 min, 50Hz VGE = 0V Test Conditions Max. 1200 20 2100 1600 3200 11400 2500 Units V V A A A W V
THERMAL AND MECHANICAL RATINGS
Symbol Rth(j-c) Rth(j-c) Rth(c-h) Tj Parameter Thermal resistance - transistor Thermal resistance - diode Thermal resistance - Case to heatsink (per module) Junction temperature Conditions DC junction to case DC junction to case Mounting torque 5Nm (with mounting grease) Transistor Diode Tstg Storage temperature range Screw torque Mounting - M6 Electrical connections - M4 Electrical connections - M8 -
Min. -40 -
Max. Units 11 20 8 150 125 125 5 2 10
o
C/kW C/kW
o
o
C/kW
o
C C
o
o
C
Nm Nm Nm
Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures. 2/11
GP1600FSS12
ELECTRICAL CHARACTERISTICS
Tcase = 25C unless stated otherwise. Symbol ICES Parameter Collector cut-off current Conditions VGE = 0V, VCE = VCES VGE = 0V, VCE = VCES, Tcase = 125C IGES VGE(TH) VCE(SAT) IF IFM VF Gate leakage current Gate threshold voltage Collector-emitter saturation voltage VGE = 20V, VCE = 0V IC = 120mA, VGE = VCE VGE = 15V, IC =1600A VGE = 15V, IC = 1600A, Tcase = 125C Diode forward current Diode maximum forward current Diode forward voltage DC tp = 1ms IF =1600A IF =1600A, Tcase = 125C Cies LM Input capacitance Module inductance VCE = 25V, VGE = 0V, f = 1MHz Min. 4 Typ. 2.7 3.2 2.2 2.3 180 15 Max. 2 75 8 7.5 3.5 4.0 1600 3200 2.4 2.5 Units mA mA A V V V A A V V nF nH
Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures. 3/11
GP1600FSS12
INDUCTIVE SWITCHING CHARACTERISTICS
For definition of switching waveforms, refer to figure 3 and 4. Tcase = 25C unless stated otherwise Symbol td(off) tf EOFF td(on) tr EON Qrr
Qrr
Parameter Turn-off delay time Fall time Turn-off energy loss Turn-on delay time Rise time Turn-on energy loss Diode reverse recovery charge
Diode reverse recovery charge
Conditions
Min. -
Typ. 1650 200 350 1600 450 160 100
170
Max. 1800 250 450 1750
550
Units ns ns mJ ns ns mJ C
C
IC = 1600A VGE = 15V VCE = 600 RG(ON) = RG(OFF) = 3.3 L ~ 100nH
-
200
130 -
IF = 1600A VR = 50%VCES, dIF/dt = 2000A/s
-
Tcase = 125C unless stated otherwise. td(off) tf EOFF td(on) tr EON Qrr
Qrr
Turn-off delay time Fall time Turn-off energy loss Turn-on delay time Rise time Turn-on energy loss Diode reverse recovery charge
Diode reverse recovery charge
IC = 1600A VGE = 15V VCE = 600 RG(ON) = RG(OFF) = 3.3 L ~ 100nH IF = 1600A VR = 50%VCES, dIF/dt = 2000A/s -
1900 250 400 1750 500 250 250
225
2100 300 500 2000 550 350 350
-
ns ns mJ ns ns mJ C
C
Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures. 4/11
GP1600FSS12
SWITCHING DEFINITIONS
+15V 10% 0V -15V
t 4 + 5s
Vge
Eon =
V
ce c
.I dt
IC 90%
t1
td(on) = t2 - t1 tr = t3 - t2
10%
Vce
t1
t2
t3
t4
Fig.3 Definition of turn-on switching times
+15V 90% 0V -15V
t 7 + 5s
Vge
Eoff =
V
t5
ce c
.I dt
90%
td(off) = t6 - t5
10%
IC
tf = t7 - t6
Vce
t5
t6
t7
Fig.4 Definition of turn-off switching times
Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures. 5/11
GP1600FSS12
CURVES
Vge = 20/15/12/10V 3200 2800 2400 Collector current, IC - (A) 2000 1600 1200 800 400 0 0
Collector current, IC - (A)
Vge = 20/15/12/10V 3200 Common emitter Tcase = 125C
Common emitter Tcase = 25C
2800 2400 2000 1600 1200 800 400 0 0
1.0 2.0 3.0 4.0 Collector-emitter voltage, Vce - (V)
5.0
1.0 2.0 3.0 4.0 Collector-emitter voltage, Vce - (V)
5.0
Fig.5 Typical output characteristics
Fig.6 Typical output characteristics
400 Conditions: Tcase = 25C, 350 VCE = 600V, VGE = 15V 300
Turn-on energy, Eon - (mJ)
450
400
Conditions: Tcase = 125C, VCE = 600V, VGE = 15V
A
A
Turn-on energy, Eon - (mJ)
350
300
250 200 150 100 50 0 0 200 400 600 800 1000 1200 Collector current, IC - (A) 1400 1600 A : Rg = 7 B : Rg = 4.7 C : Rg = 3.3
B C
250
B C
200
150
100
50
A : Rg = 7 B : Rg = 4.7 C : Rg = 3.3
0 200 400 600 800 1000 1200 1400 1600
0
Collector current, IC - (A)
Fig.7 Typical turn-on energy vs collector current
Fig.8 Typical turn-on energy vs collector current
Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures. 6/11
GP1600FSS12
600 Conditions: Tcase = 25C, VCE = 600V, 500 VGE = 15V
600
Conditions: Tcase = 125C, VCE = 600V, 500 VGE = 15V
Turn-off energy, Eoff - (mJ)
A
Turn-off energy, Eoff - (mJ)
A 400 B 300 C
400
B C
300
200
200
100
A : Rg = 3.3 B : Rg = 4.7 C : Rg = 7 0 200 400 600 800 1000 1200 Collector current, IC - (A) 1400 1600
100
0
0 0 200 400 600 800 1000 Collector current, IC - (A)
A : Rg = 7 B : Rg = 4.7 C : Rg = 3.3 1200 1400 1600
Fig.9 Typical turn-off energy vs collector current
Fig.10 Typical turn-off energy vs collector current
120 Conditions: VCE = 600V, VGE = 15V, 100 Rg = 3.3 Tcase = 125C
Switching times - (ns)
2500
td(off) 2000 td(on) 1500 Conditions: Tcase = 125C, VCE = 600V VGE = 15V Rg = 3.3
Diode turn-off energy, Eoff(Diode) - (mJ)
80
60 Tcase = 25C 40
1000
500
20
tf tr
0 0 200 400 600 800 1000 1200 Collector current, IC - (A) 1400 1600
0 0 200 400 600 800 1000 1200 Collector current, IC - (A) 1400 1600
Fig.11 Typical diode turn-off energy vs collector current
Fig.12 Typical switching times
Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures. 7/11
GP1600FSS12
3200 2800 2400 Tj = 25C Tj = 125C 2000 1600 1200 800 400 0 0 0.5 1 1.5 2 2.5 Forward voltage, VF - (V) 3 3.5
Collector current, IC - (A)
Forward current, IF - (A)
3600 3400 3200 3000 2800 2600 2400 2200 2000 1800 1600 1400 1200 1000 800 600 400 200 0 0
Conditions: VGE = 15V Rg = 3.3 Tcase = 125C 200 400 600 800 1000 Collector-emitter voltage, VCE - (V) 1200
Fig.13 Diode typical forward characteristics
Fig.14 Reverse bias safe operating area
10000 IC max. (single pulse)
100
Transient thermal impedance, Zth(j-c) - (C/kW)
1000
Collector current, IC - (A)
IC
Diode
m
ax
.D
50s
C
(c
100s
10
on
Transistor
tin
uo
100
us
)
tp = 1ms
1
10
1 1
10 100 1000 Collector-emitter voltage, Vce - (V)
10000
0.1 0.001
0.01
0.1 Pulse width, tp - (s)
1
10
Fig.15 Forward bias safe operating area
Fig.16 Transient thermal impedance
Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures. 8/11
GP1600FSS12
4000 3500
2500
Inverter phase current, IC(PK) - (A)
3000 2500 2000 1500 1000
PWM Sine Wave. Power Factor = 0.9, Modulation Index = 1
2000
Collector current, IC - (A)
1500
1000
500
Conditions: 500 Tj = 125C, Tc = 75C, Rg = 3.3, VCC = 600V 0
0
1 10 fmax - (kHz) 50
0
20
40 60 80 100 120 Case temperature, Tcase - (C)
140
160
Fig.17 3-Phase inverter operating frequency
Fig.18 DC current rating vs case temperature
Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures. 9/11
GP1600FSS12
PACKAGE DETAILS
For further package information, please contact your local Customer Service Centre. All dimensions in mm, unless stated otherwise. DO NOT SCALE.
62 15 5 15 62
6 3 7 1
18.5
16 2.5
8 9 12
4 11 10 14.5 11 6x M4 35 20
2
4x M8
38 28
5 140 Nominal weight: 1600g Module outline type code: F
ASSOCIATED PUBLICATIONS
Title Electrostatic handling precautions An introduction to IGBTs IGBT ratings and characteristics Heatsink requirements for IGBT modules Calculating the junction temperature of power semiconductors Gate drive considerations to maximise IGBT efficiency Parallel operation of IGBTs - punch through vs non-punch through characteristics Guidance notes for formulating technical enquiries Principle of rating parallel connected IGBT modules Short circuit withstand capability in IGBTs Driving high power IGBTs with concept gate drivers 10/11 Application Note Number AN4502 AN4503 AN4504 AN4505 AN4506 AN4507 AN4508 AN4869 AN5000 AN5167 AN5190
Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures.
31.5
43.3 57 65
6x O7
18
57
65
GP1600FSS12
POWER ASSEMBLY CAPABILITY
The Power Assembly group was set up to provide a support service for those customers requiring more than the basic semiconductor, and has developed a flexible range of heatsink / clamping systems in line with advances in device types and the voltage and current capability of our semiconductors. We offer an extensive range of air and liquid cooled assemblies covering the full range of circuit designs in general use today. The Assembly group continues to offer high quality engineering support dedicated to designing new units to satisfy the growing needs of our customers. Using the up to date CAD methods our team of design and applications engineers aim to provide the Power Assembly Complete solution (PACs).
HEATSINKS
Power Assembly has it's own proprietary range of extruded aluminium heatsinks. They have been designed to optimise the performance or our semiconductors. Data with respect to air natural, forced air and liquid cooling (with flow rates) is available on request. For further information on device clamps, heatsinks and assemblies, please contact your nearest Sales Representative or the factory.
http://www.dynexsemi.com e-mail: power_solutions@dynexsemi.com
HEADQUARTERS OPERATIONS DYNEX SEMICONDUCTOR LTD Doddington Road, Lincoln. Lincolnshire. LN6 3LF. United Kingdom. Tel: 00-44-(0)1522-500500 Fax: 00-44-(0)1522-500550 DYNEX POWER INC. Unit 7 - 58 Antares Drive, Nepean, Ontario, Canada K2E 7W6. Tel: 613.723.7035 Fax: 613.723.1518 Toll Free: 1.888.33.DYNEX (39639) CUSTOMER SERVICE CENTRES France, Benelux, Italy and Spain Tel: +33 (0)1 69 18 90 00. Fax: +33 (0)1 64 46 54 50 North America Tel: 011-800-5554-5554. Fax: 011-800-5444-5444 UK, Germany, Scandinavia & Rest Of World Tel: +44 (0)1522 500500. Fax: +44 (0)1522 500020 SALES OFFICES France, Benelux, Italy and Spain Tel: +33 (0)1 69 18 90 00. Fax: +33 (0)1 64 46 54 50 Germany Tel: 07351 827723 North America Tel: (613) 723-7035. Fax: (613) 723-1518. Toll Free: 1.888.33.DYNEX (39639) / Tel: (831) 440-1988. Fax: (831) 440-1989 / Tel: (949) 733-3005. Fax: (949) 733-2986. UK, Germany, Scandinavia & Rest Of World Tel: +44 (0)1522 500500. Fax: +44 (0)1522 500020 These offices are supported by Representatives and Distributors in many countries world-wide. (c) Dynex Semiconductor 2000 Publication No. DS5173-4 Issue No. 4.0 January 2000 TECHNICAL DOCUMENTATION - NOT FOR RESALE. PRINTED IN UNITED KINGDOM
Datasheet Annotations: Dynex Semiconductor annotate datasheets in the top right hard corner of the front page, to indicate product status. The annotations are as follows:Target Information: This is the most tentative form of information and represents a very preliminary specification. No actual design work on the product has been started. Preliminary Information: The product is in design and development. The datasheet represents the product as it is understood but details may change. Advance Information: The product design is complete and final characterisation for volume production is well in hand. No Annotation: The product parameters are fixed and the product is available to datasheet specification.
This publication is issued to provide information only which (unless agreed by the Company in writing) may not be used, applied or reproduced for any purpose nor form part of any order or contract nor to be regarded as a representation relating to the products or services concerned. No warranty or guarantee express or implied is made regarding the capability, performance or suitability of any product or service. The Company reserves the right to alter without prior notice the specification, design or price of any product or service. Information concerning possible methods of use is provided as a guide only and does not constitute any guarantee that such methods of use will be satisfactory in a specific piece of equipment. It is the user's responsibility to fully determine the performance and suitability of any equipment using such information and to ensure that any publication or data used is up to date and has not been superseded. These products are not suitable for use in any medical products whose failure to perform may result in significant injury or death to the user. All products and materials are sold and services provided subject to the Company's conditions of sale, which are available on request. All brand names and product names used in this publication are trademarks, registered trademarks or trade names of their respective owners.
Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures. 11/11


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