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MITSUBISHI INTELLIGENT POWER MODULES
PM300DSA120
FLAT-BASE TYPE INSULATED PACKAGE
A B H H J T - DIA. (2 TYP.) N SIDE 1. VN1 2. SNR 3. CN1 4. VNC 5. FNO P SIDE 1. VP1 2. SPR 3. CP1 4. VPC 5. FPO
C2E1
E2
C1
N 1234 5
C
D
P 123 4 5
N S - (8 TYP.)
E
K R - DIA. (4 TYP.) P - M8 THD. (3 TYP.) 0.64 MM SQ. PIN (10 TYP.) L FG Q M
VP1
C1
Description: Mitsubishi Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: Complete Output Power Circuit Gate Drive Circuit
VCC FPO SPR CP1 VPC GND FO
TEMP OUT1
SR IN
OUT2 SENS SINK
VN1
C2E1
VCC FNO SNR CN1 VNC GND FO
TEMP OUT1
SR IN
OUT2 SENS SINK
Protection Logic - Short Circuit - Over Current - Over Temperature - Under Voltage Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM300DSA120 is a 1200V, 300 Ampere Intelligent Power Module.
Type PM Current Rating Amperes 300 VCES Volts (x 10) 120
E2
Outline Drawing and Circuit Diagram
Dimensions A B C D E F G H J
Inches 5.12 4.330.010 3.54 2.760.010 1.61
Millimeters 130.0 110.00.25 90.0 70.00.25 41.0
Dimensions K L M N P Q R S T
Inches 0.71 0.57 0.53 0.51 M8 Metric 0.28 0.26 Dia. 0.100 0.08 Dia.
Millimeters 18.0 14.5 13.5 13.0 M8 7.0 Dia. 6.5 2.54 Dia. 2.0
1.34 +0.04/-0.02 34.0 +1/-0.5 1.22 1.10 1.06 31.0 28.0 27.0
Sep.2000
MITSUBISHI INTELLIGENT POWER MODULES
PM300DSA120
FLAT-BASE TYPE INSULATED PACKAGE Absolute Maximum Ratings, Tj = 25C unless otherwise specified
Symbol Power Device Junction Temperature Storage Temperature Case Operating Temperature Mounting Torque, M6 Mounting Screws Mounting Torque, M8 Main Terminal Screws Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Isolation Voltage (Main Terminal to Baseplate, AC 1 min.) Tj Tstg TC -- -- -- VCC(prot.) Viso Ratings -20 to 150 -40 to 125 -20 to 100 3.92~5.88 8.83~10.8 910 800 2500 Units C C C N*m N*m Grams Volts Vrms
Control Sector
Supply Voltage (Applied between VP1-VPC, VN1 -VNC) Input Voltage (Applied between CP1-VPC, CN1-VNC) Fault Output Supply Voltage (Applied between Fpo-Vpc and Fno-Vnc) Fault Output Current (Sink Current at FPO, PNO Terminal) VD VCIN VFO I FO 20 10 20 20 Volts Volts Volts mA
IGBT Inverter Sector
Collector-Emitter Voltage (VD = 15V, VCIN = 5V) Collector Current, (Tc = 25C) Peak Collector Current, (Tc = 25C) Supply Voltage (Applied between C1 - E2) Supply Voltage, Surge (Applied between C1 - E2) Collector Dissipation VCES IC I CP VCC VCC(surge) PC 1200 300 600 900 1000 1790 Volts Amperes Amperes Volts Volts Watts
Sep.2000
MITSUBISHI INTELLIGENT POWER MODULES
PM300DSA120
FLAT-BASE TYPE INSULATED PACKAGE Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Over Current Trip Level Inverter Part Short Circuit Trip Level Inverter Part Over Current Delay Time Over Temperature Protection OC SC t off(OC) OT OTr Supply Circuit Under Voltage Protection UV UVr Supply Voltage Circuit Current VD ID Vth(on) Vth(off) f PWM IFO(H) IFO(L) Minimum Fault Output Pulse Width SXR Terminal Output Voltage tFO VSXR -20C T 125C, VD = 15V -20C T 125C, VD = 15V VD = 15V Trip Level Reset Level Trip Level Reset Level Applied between VP1-VPC, VN1-VNC VD = 15V, VCIN = 5V, VN1 -VNC VD = 15V, VCIN = 5V, VXP1-VXPC Input ON Threshold Voltage Input OFF Threshold Voltage PWM Input Frequency Fault Output Current Applied between CP1-VPC, CN1 -VNC 3- Sinusoidal VD = 15V, VFO = 15V VD = 15V, VFO = 15V VD = 15V 380 500 -- 100 85 11.5 -- 13.5 -- -- 1.2 1.7 -- -- -- 1.0 560 840 5 110 95 12.0 12.5 15 23 23 1.5 2.0 15 -- 10 1.8 5.1 -- -- -- 120 105 12.5 -- 16.5 30 30 1.8 2.3 20 0.01 15 -- 5.6 Amperes Amperes s C C Volts Volts Volts mA mA Volts Volts kHz mA mA ms Volts
-20C Tj 125C, Rin = 6.8 k (SPR, SNR) 4.5
Sep.2000
MITSUBISHI INTELLIGENT POWER MODULES
PM300DSA120
FLAT-BASE TYPE INSULATED PACKAGE Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current ICES VEC VCE(sat) VCE = VCES, Tj = 25C VCE = VCES, Tj = 125C Emitter-Collector Voltage Collector-Emitter Saturation Voltage -IC = 300A, VD = 15V, VCIN = 5V VD = 15V, VCIN = 0V, I C = 300A VD = 15V, VCIN = 0V, I C = 300A, Tj = 125C Inductive Load Switching Times t on t rr t C(on) t off t C(off) VD = 15V, VCIN = 0 5V VCC = 600V, I C = 300A Tj = 125C 0.5 -- -- -- -- 1.4 0.2 0.4 2.5 0.6 2.5 0.4 1.0 3.5 1.1 s s s s s -- -- -- -- -- -- -- 2.5 2.3 2.1 1 10 3.5 3.2 2.9 mA mA Volts Volts Volts
Thermal Characteristics
Characteristic Junction to Case Thermal Resistance Symbol Rth(j-c)Q Rth(j-c)F Contact Thermal Resistance Rth(c-f) Condition Each IGBT Each FWDi Case to Fin Per Module, Thermal Grease Applied Min. -- -- -- Typ. -- -- -- Max. 0.07 0.13 0.030 Units C/Watt C/Watt C/Watt
Recommended Conditions for Use
Characteristic Supply Voltage Symbol VCC VD Input ON Voltage Input OFF Voltage PWM Input Frequency Minimum Dead Time VCIN(on) VCIN(off) fPWM t dead Condition Applied across C1-E2 Terminals Applied between VP1-VPC, VN1-VNC Applied between CP1-VPC, C N1-VNC Using Application Circuit Input Signal Value 0 ~ 800 15 1.5 0 ~ 0.8 Units Volts Volts Volts
4.0 ~ VSXR Volts 5 ~ 20 3.5 kHz s
Sep.2000
MITSUBISHI INTELLIGENT POWER MODULES
PM300DSA120
FLAT-BASE TYPE INSULATED PACKAGE
SATURATION VOLTAGE CHARACTERISTICS (TYPICAL)
COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL)
OUTPUT CHARACTERISTICS (TYPICAL)
5
COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS)
5
COLLECTOR CURRENT, IC, (AMPERES)
500
IC = 300A VCIN = 0V Tj = 25oC Tj = 125oC Tj = 25oC VCIN = 0V
4
VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC
15 VD = 17V 13
4
400
3
3
300
2
2
200
1
1
100
0 0 100 200 300 400 500
COLLECTOR CURRENT, IC, (AMPERES)
0 0 12 14 16 18 20
SUPPLY VOLTAGE, VD, (VOLTS)
0 0 1 2 3 4 5
COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)
SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL)
SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL)
REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL)
101
101
VCC = 600V VD = 15V
SWITCHING TIMES, tc(on), tc(off), (s)
100
103
REVERSE RECOVERY CURRENT, Irr, (AMPERES)
SWITCHING TIMES, ton, toff, (s)
Inductive Load
toff ton
Tj = 25oC Tj = 125oC
REVERSE RECOVERY TIME, trr, (s)
trr
100
100
10-1
Irr VCC = 600V VD = 15V Inductive Load Tj = 25oC Tj = 125oC
102
VCC = 600V VD = 15V
Inductive Load
tc(off) tc(on)
Tj = 25oC Tj = 125oC
10-1 101
102
COLLECTOR CURRENT, IC, (AMPERES)
103
10-1 101
102
COLLECTOR CURRENT, IC, (AMPERES)
103
10-2 101
102
101 103
COLLECTOR REVERSE CURRENT, -IC, (AMPERES)
DIODE FORWARD CHARACTERISTICS
OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL)
OVER CURRENT TRIP LEVEL VS. TEMPERATURE (TYPICAL)
COLLECTOR REVERSE CURRENT, -IC, (AMPERES)
103
OVER CURRENT TRIP LEVEL % (NORMALIZED)
120 100 80 60 40 20
Tj = 25oC
OVER CURRENT TRIP LEVEL % (NORMALIZED)
160
VD = 15V VCIN = 5V Tj = 25oC Tj = 125oC
140
102
120
100
101
80
VD = 15V
100 0 0.5 1.0 1.5 2.0 2.5 3.0
EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)
0 0 13 15 17 19 21
SUPPLY VOLTAGE, VD, (VOLTS)
0
0
40
80
120
160
JUNCTION TEMPERATURE, TC, (oC)
Sep.2000
MITSUBISHI INTELLIGENT POWER MODULES
PM300DSA120
FLAT-BASE TYPE INSULATED PACKAGE
FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL)
CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL)
TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (Each IGBT)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
140
FAULT OUTPUT PULSE WIDTH % (NORMALIZED)
14
VD = 15V UV UVr
101
120
UV TRIP-RESET LEVEL, UV, UVr, (VOLTS)
13
100
100
12
10-1
80
11
60
10
10-2
SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.07oC/W
0 0 40 80 120
o
0 160 0 40 80 120
o
160
10-3 10-3
10-2
10-1
TIME, (s)
100
101
JUNCTION TEMPERATURE, TC, ( C)
JUNCTION TEMPERATURE, TC, ( C)
TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (Each FWDi)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
101
100
10-1
10-2
SINGLE PULSE STANDARD VALUE = Rth(j-c)F = 0.13oC/W
10-3 10-3
10-2
10-1
TIME, (s)
100
101
Sep.2000

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