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 PSPSP500 Series
500 Watt Single Output Built-In Active PFC Function AC/DC Switching Power Supply
FEATURES
3 Year Warranty 100% Full Load Burn-In Tested Universal AC Input / Full Range Built-In Remote Sense Function Built-In Remote ON/OFF Control Current Sharing up to 2000W (3+1) Forced Air Cooling by Built-In DC Fan Built-In Active PFC Function, PF > 0.95 With Power Good and Fail Signal Output Open Frame Models Available ("P" Suffix) Short Circuit, Overload, Over Voltage, and Over Temperature Protected SPECIFICATIONS: PSPSP500 Series
All specifications are based on 25 C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. INPUT SPECIFICATIONS Input Voltage Range (See Note 6) 90 ~ 264VAC (127 ~ 370VDC) Input Frequency 47 to 63Hz AC Current (typical) 7A @ 115VAC 3.5A @ 230VAC Inrush Current (typical) 20A @ 115VAC 40A @ 230VAC Leakage Current < 1mA @ 240VAC Power Factor (typical) 0.95 @ 230VAC 0.98 @ 100VAC and full load Remote ON/OFF Control RC+/RC-: 0 ~ 0.8V = power on; 4 ~ 10V = power off sink current < 4 ~ 10mA OUTPUT SPECIFICATIONS Output Voltage See Table Output Power See Table Voltage Tolerance (See Note 3) 5V output: 2.0%, 12V - 48V outputs: 1.0% Voltage Adjustment Range See Table Line Regulation 5V output: 0.5%, 12V - 15V outputs: 0.3%, 24V - 48V outputs: 0.2% Load Regulation 5V output: 2.0%, 12V - 48V outputs: 0.5%, Output Current See Table Ripple & Noise (max) (See Note 2) 5V output: 100mVp-p; 12V - 27V outputs: 150mVp-p; 48V output: 200mVp-p Setup, Rise Time 1500ms, 50ms at full load Hold Up Time (typical) 24ms at full load Temperature Coefficient 0.03%/C (0 ~ 50C) PROTECTION 110 ~ 125% rated output power Overload Protection Protection Type: Constant current limiting; recovers automatically after fault condition is removed See Table Over Voltage Protection Protection Type: Shutdown output voltage; re-power on to recover RTH2 95C detect on heatsink of Q1, Q7 power transistor & L3 output choke Over Temperature Protection Protection Type: Shutdown output voltage; recovers automatically after temperature goes down GENERAL SPECIFICATIONS Efficiency (typical) See Table Withstand Voltage 3000VAC (Input to Output), 1500VAC (Input to FG), 500VAC (Output to FG) Isolation Resistance 100M/500DC (Input to Output, Input to FG, and Output to FG) ENVIRONMENTAL SPECIFICATIONS Working Temperature -10C to +60C (refer to output load derating curve) Storage Temperature -20C to +85C Working Humidity 20 ~ 90% RH non-condensing Storage Humidity 10 ~ 95% RH Vibration 10 ~ 500Hz, 2G 10min./1 cycle, 60min each along X, Y, Z axes. MTBF 130,100 hours min. @ 25C (MIL-HDBK-217F) PHYSICAL SPECIFICATIONS Weight PSPSP500 Models: 2500 grams; PSPSP500-P: 1300 grams PSPSP500 Models: 278(L) x 127(W) x 63.5(H) mm Dimensions PSPSP500-P Models: 250(L) x 123(W) x 55(H) mm Warranty 3 years SAFETY & EMC Safety Standards UL60950-1, TUV EN60950-1 approved EMI Conduction & Radiation Compliance to EN55022 (CISPR22) Class B Harmonic Current Compliance to EN61000-3-2,-3 EMS Immunity Compliance to EN61000-4-2,3,4,5,6,8,11; ENV50204, EN55024, light industry level, criteria A
o
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797
PSPSP500 Series
500 Watt Single Output Built-In Active PFC Function AC/DC Switching Power Supply
OUTPUT VOLTAGE / CURRENT RATING CHART
Model Number PSPSP500-5 PSPSP500-12 PSPSP500-13.5 PSPSP500-15 PSPSP500-24 PSPSP500-27 PSPSP500-48 PSPSP500-5P PSPSP500-12P PSPSP500-13.5P PSPSP500-15P PSPSP500-24P PSPSP500-27P PSPSP500-48P 90 ~ 264 VAC (127 ~ 370 VDC) 90 ~ 264 VAC (127 ~ 370 VDC) Input Voltage Output Voltage 5 VDC 12 VDC 13.5 VDC 15 VDC 24 VDC 27 VDC 48 VDC 5 VDC 12 VDC 13.5 VDC 15 VDC 24 VDC 27 VDC 48 VDC Voltage Over Voltage Adjust. Range Protection 4.75 ~ 5.5V 10 ~ 13.2V 12 ~ 15V 13.5 ~ 18V 20 ~ 26.4V 24 ~ 30V 41 ~ 56V 4.75 ~ 5.5V 10 ~ 13.2V 12 ~ 15V 13.5 ~ 18V 20 ~ 26.4V 24 ~ 30V 41 ~ 56V 5.75 ~ 6.75V 13.8 ~ 16.2V 15.5 ~ 18.2V 18 ~ 21V 27.6 ~ 32.4V 31 ~ 36.5V 57.6 ~ 67.2V 5.75 ~ 6.75V 13.8 ~ 16.2V 15.5 ~ 18.2V 18 ~ 21V 27.6 ~ 32.4V 31 ~ 36.5V 57.6 ~ 67.2V Output Current 80A 41.5A 37A 33A 20.8A 18.5A 10.5A 80A 41.5A 37A 33A 20.8A 18.5A 10.5A Rated Output Power 400W 498W 499.5W 495W 499.2W 499.5W 504W 400W 498W 499.5W 495W 499.2W 499.5W 504W Efficiency 76% 82% 82% 82% 84% 84% 86% 76% 82% 82% 82% 84% 84% 86%
NOTES
1. All parameters NOT specially mentioned are measured at 230VAC input, rated load, and 25C ambient temperature. 2. Ripple & noise are measured at 20MHz bandwidth by using a 12" twisted pair-wire terminated with a 0.1uF & 47uF parallel capacitor. 3. Tolerances include set up tolerance, line regulation, and load regulation. 4. The power supply is considered a component, which will be installed into final equipment. The final equipment must be re-confirmed that it still meets EMC directives. 5. When in parallel connection only one unit may operate if the total output load is less than 5% of rated load condition. 6. Derating may be needed under low input voltages. Please check the derating curve for more details. 7. The "P" suffix indicates models that are open frame.
BLOCK DIAGRAM
fosc: 134KHz
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797
PSPSP500 Series
500 Watt Single Output Built-In Active PFC Function AC/DC Switching Power Supply
PSPSP500 MODELS
DERATING CURVE OUTPUT DERATING VS INPUT VOLTAGE
MECHANICAL DRAWING
Unit: mm
AC INPUT TERMINAL PIN NO. ASSIGNMENT Pin No. Assignment 1 AC/L 2 AC/N 3 FG
DC OUTPUT TERMINAL PIN NO. ASSIGNMENT Pin No. Assignment 1,2,3 DC OUTPUT +V 4,5,6 DC OUTPUT -V
CONTROL PIN NO. ASSIGNMENT Pin No. 1 2 3 4 Assignment P (Current Share) -S G RCPin No. Assignment 5 NC 6 PF (Power Fail Signal) 7 +S 8 RC+
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797
PSPSP500 Series
500 Watt Single Output Built-In Active PFC Function AC/DC Switching Power Supply
PSPSP500-P MODELS
DERATING CURVE OUTPUT DERATING VS INPUT VOLTAGE
MECHANICAL DRAWING
Unit: mm
AC INPUT TERMINAL PIN NO. ASSIGNMENT Pin No. Assignment 1 2 3 AC INPUT AC INPUT FG
DC OUTPUT TERMINAL PIN NO. ASSIGNMENT Pin No. Assignment 1, 2, 3 4, 5, 6 DC OUTPUT +V DC OUTPUT -V
CONTROL PIN NO. ASSIGNMENT CN1 Pin No. Assignment 1 GND 2 +12V
Pin No. 1 2 3
4
CONTROL PIN NO. ASSIGNMENT CN2 Assignment Pin No. Assignment P (Current Share) 5 PF (Power Fail Signal) +S 6 RC+ -S 7 RCGND
Fan Power Source: 0.3A max. SVR1: VO ADJ. SVR2: IO ADJ.
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797
PSPSP500 Series
500 Watt Single Output Built-In Active PFC Function AC/DC Switching Power Supply
CONTROL TERMINAL INSTRUCTION MANUAL
PARALLEL OPERATION
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797


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