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Crane Aerospace & Electronics Power Solutions MTR Single, Dual and Triple DC/DC Converters 28 VOLT INPUT - 30 WATT FEATURES * -55 to +125C operation * 16 to 40 VDC input * Fully isolated * Magnetic feedback * Fixed frequency 600 kHz typical * Topology - Single Ended Forward * 50 V for up to 50 ms transient protection * Inhibit and synchronization functions * Indefinite short circuit protection * Up to 30 watts output power * Trim and remote sense on single output models * Up to 84% efficiency MODELS VDC OUTPUT SINGLE DUAL TRIPLE 3.3 5 +5 & 12 5 12 +5 & 15 12 15 15 18 DESCRIPTION The MTR SeriesTM of DC/DC converters offers up to 30 watts of output power from single, dual, or triple output configurations. They operate over the full military temperature range with up to 84% efficiency. MTR converters are packaged in hermetically sealed metal cases, making them ideal for use in military, aerospace and other high reliability applications. Indefinite short circuit protection and overload protection are provided by a constant current-limit feature. This protective system senses current in the converter's secondary stage and limits it to approximately 115% of the maximum rated output current. MTR converters are provided with internal filtering capacitors that help reduce the need for external components in normal operation. For systems that require compliance with MIL-STD-461C's CE03 standard, Interpoint offers filter/transient suppression modules (including the FMC-461, FMD-461 and FM-704A series filters) which will result in compliance. Contact your Interpoint representative for further details. CONVERTER DESIGN The MTR converters are constant frequency, pulse-width modulated switching regulators which use a quasi-square wave, single ended, forward converter design. Tight load regulation is maintained via wide bandwidth magnetic feedback and, on single output models, through use of remote sense. On dual output models, the positive output is independently regulated and the negative output is cross regulated through the use of tightly coupled magnetics and shunt regulators. The MTR Series triple output DC/DC converter's design includes individual regulators on the auxiliary outputs which provide for no cross regulation error when a minimum 500 mA load is maintained on the main (+5) output. SYNCHRONIZATION Synchronizing the converter with the system clock allows the designer to confine switching noise to clock transitions, minimizing interference and reducing the need for filtering. In sync mode, the converter will run at any frequency between 500 kHz and 675 kHz. The sync control operates with a quasi-TTL signal at any duty cycle between 40% and 60%. The sync pin must be connected to input common pin when not in use. Crane Aerospace & Electronics Electronics Group (Interpoint Brand) PO Box 97005 * Redmond WA 98073-9705 425.882.3100 * electronics@craneae.com www.craneae.com Page 1 of 19 Rev G - 20060505 Crane Aerospace & Electronics Power Solutions MTR Single, Dual and Triple DC/DC Converters 28 VOLT INPUT - 30 WATT OPERATING CONDITIONS AND CHARACTERISTICS Input Voltage * 16 to 40 VDC continuous * 50 V for 50 msec transient Output Power * 25 to 30 watts depending on model Lead Soldering Temperature (10 sec per pin) * 300C Storage Temperature Range (Case) * -65C to +135C Case Operating Temperature (Tc) * -55C to +125C full power * -55C to +135C absolute Derating Output Power/Current * Linearly from 100% at 125C to 0% at 135C Output Voltage Temperature Coefficient * 100 ppm/C typical single and dual outputs * 200 ppm/C main typical, 300 ppm/C aux triple output typical Input to Output Capacitance * 50 pF typ (100 pF typical triple outputs) Current Limit * 115% of full load typical Isolation * 100 megohm minimum at 500 V Audio Rejection * 40 dB typ (50 dB typical triple output)l Conversion Frequency * Free run 550 min, 600 typical, 650 max kHz duals and singles Free run 525 min, 600 typical, 650 max kHz triples * External sync 500 to 675 kHz singles and duals External sync 500 to 700 kHz triples SYNC AND INHIBIT Sync (500 to 675 kHz) * Duty cycle 40% min, 60% max * Logic low 0.8 V max * Logic high 4.5 V min, 5 V max * Referenced to input common * If not used, connect to input common Inhibit TTL Open Collector (referenced to input common) * Logic low (output disabled), 0.8 V Inhibit pin current 8.0 mA max for singles & duals, 6.0 mA for triples * Logic high (output enabled) Input pin voltage, unit enabled, 9 to 11 V MECHANICAL AND ENVIRONMENTAL Size (maximum) Non-flanged Single and dual output 2.125 x 1.125 x 0.400 inches (53.98 x 28.58 x 10.16 mm) See case H2 for dimensions. MTR Dual with standard or ES screening, ht 0.417", (10.59 mm) See Case H4 for dimensions. 1.950 x 1.350 x 0.405 inches (49.53 x 34.29 x 10.29 mm) See case F1 for dimensions. Triple output Flanged Single and dual output 2.910 x 1.125 x 0.400 inches (73.91 x 28.58 x 10.16 mm) See case K3 for dimensions. MTR Dual with standard or ES screening, ht. 0.417", (10.59 mm) See case K5 for dimensions. 2.720 x 1.350 x 0.405 inches (69.09 x 34.29 x 10.29 mm) See case J1 for dimensions. Triple output Weight (maximum) Single and dual non-flanged 50 grams, flanged 52 grams Triple non-flanged 58 grams, flanged 62 grams Screening Standard, ES, or /883 (Class H, QML). See "883, Class H, QML Products - Element Evaluation" and "883, Class H, QML Products - Environmental Screening" for more information. www.craneae.com Page 2 of 19 Rev G - 20060505 Crane Aerospace & Electronics Power Solutions MTR Single, Dual and Triple DC/DC Converters 28 VOLT INPUT - 30 WATT PIN OUT Pin 1 2 3 4 5 6 7 8 9 10 Single Output Positive Input Inhibit Sense Return Output Common Positive Output Positive Sense Case Ground Case Ground Sync Input Common Dual Output Positive Input Inhibit Positive Output Output Common Negative Output Case Ground Case Ground Case Ground Sync Input Common Triple Output Positive Input Main (+5) Output Output Common Neg. Aux. Output Pos. Aux. Output Case Ground Case Ground Inhibit Sync Input Common Inhibit Sync In Sense Lines PINS NOT IN USE Leave unconnected Connect to input common Must be connected to appropriate outputs Dot on top of cover indicates pin one. 1 2 3 4 5 BOTTOM VIEW MTR SINGLE FLANGED AND NON-FLANGED 10 9 8 7 6 Dotted line outlines flanged package option. See cases H2, H4, K3 and K5 for dimensions. FIGURE 1: PIN OUT SINGLE OUTPUT MODELS Squared corner and dot on top of package indicate pin one. Dot on top of cover indicates pin one. 1 1 2 3 4 5 2 3 4 5 BOTTOM VIEW MTR DUAL FLANGED AND NON-FLANGED 10 9 8 7 6 BOTTOM VIEW MTR TRIPLE FLANGED AND NON-FLANGED 10 9 8 7 6 Dotted line outlines flanged package option. See cases H2, H4, K3 and K5 for dimensions. Dotted line outlines flanged package option. See cases F1 and J1 for dimensions. FIGURE 2: PIN OUT DUAL OUTPUT MODELS www.craneae.com FIGURE 3: PIN OUT TRIPLE OUTPUT MODELS Page 3 of 19 Rev G - 20060505 Crane Aerospace & Electronics Power Solutions MTR Single, Dual and Triple DC/DC Converters 28 VOLT INPUT - 30 WATT MTR SINGLE OUTPUT CONVERTER 1 +VIN OUTPUT COMMON SENSE RETURN SENSE INPUT COMMON POSITIVE OUTPUT 4 1 3 6 1 RT 5 RL 10 EXTERNAL TRIM CONNECTION 1 Make connections at converter. Trim Formulas Vout = desired output voltage; Rt = trim resistor 3.3V: Rt = 1300 * Vout - 4304 1.2475 5V: Rt = 1300 * Vout - 6512 1.2475 12V: Rt = 1300 * Vout - 15631 1.2475 15V: Rt = 1300 * Vout - 19498 1.2475 FIGURE 4: TRIM CONNECTION1, 2, 3 MTR SINGLE OUTPUT CONVERTER 1 +VIN OUTPUT COMMON SENSE RETURN SENSE INPUT COMMON POSITIVE OUTPUT 4 2 3 6 2 RL 10 5 REMOTE SENSE CONNECTION 2 Make connections at load. FIGURE 5: REMOTE SENSE CONNECTION Notes for Remote Sense and Trim 1. When trimming output voltage and/or remote sensing, the total output voltage increase must be less than 0.6 volts at the converters pins to maintain specified performance. 2. If neither voltage trim nor remote sense will be used, connect pin 3 to pin 4 and pin 5 to pin 6 or the output voltage will increase by 1.2 volts. 3. CAUTION: The converter will be permanently damaged if the positive remote sense (pin 6) is shorted to ground. Damage may also result if the output common or positive output is disconnected from the load with the remote sense leads connected to the load. www.craneae.com Page 4 of 19 Rev G - 20060505 Crane Aerospace & Electronics Power Solutions MTR Single, Dual and Triple DC/DC Converters 28 VOLT INPUT - 30 WATT MODEL NUMBERING KEY MTR Base Model Input Voltage Output Voltage (Main and aux. Vout for triple models) Number of Outputs (S = single, D = dual, T = triple) Case Option ("F" indicates flanged option, non-flanged case has no designator in this position) Screening (Standard screening has no designator in this position.) 28 512 T F / 883 SMD NUMBERS STANDARD MICROCIRCUIT DRAWING (SMD) 5962-0150101HXC 5962-9306801HXC 5962-9306901HXC 5962-9307001HXC 5962-9320201HXC 5962-9320501HXC 5962-9307101HXC 5962-9307201HXC 5962-9307301HXC 5962-9307401HXC MTR SERIES SIMILAR PART MTR283R3S/883 MTR2805S/883 MTR2812S/883 MTR2815S/883 MTR2818S/883 MTR2805D/883 MTR2812D/883 MTR2815D/883 MTR28512T/883 MTR28515T/883 To indicate the flanged case option change the "X" to "Z" In the SMD number. The SMD number shown is for Class H screening, nonflanged. For exact specifications for an SMD product, refer to the SMD drawing. SMDs can be downloaded from: http://www.dscc.dla.mil/programs/smcr Model Selection MTR28 Base model Vout value number of outputs case option screening Choose one from each of the following rows Vout value Number of outputs Case option Screening for singles or duals: 5, 12, or 15 S (single) D (dual) non-flanged case option, leave blank standard screening, leave blank for triples*: 512 or 515 or T (triple) F (flanged case option) /ES (ES screening), /883 (Class H, QML) * for triple output models "5" indicates the main voltage, "12" or"15" indicate the auxiliary voltages. www.craneae.com Page 5 of 19 Rev G - 20060505 Crane Aerospace & Electronics Power Solutions MTR Single, Dual and Triple DC/DC Converters 28 VOLT INPUT - 30 WATT Electrical Characteristics: 25C Tc, 28 VDC Vin, 100% load, free run, unless otherwise specified. SINGLE OUTPUT MODELS PARAMETER OUTPUT VOLTAGE OUTPUT CURRENT2 OUTPUT POWER2 OUTPUT RIPPLE VOLTAGE LINE REGULATION3 LOAD REGULATION INPUT VOLTAGE2 NO LOAD TO FULL INPUT CURRENT2 INPUT RIPPLE CURRENT EFFICIENCY LOAD FAULT4 VIN = 16 to 40 VDC VIN = 16 to 40 VDC 10 kHz - 2 MHz Tc = -55C TO +125C Vin = 16 to 40 VDC Tc = -55C TO +125C NO LOAD TO FULL Tc = -55C TO +125C CONTINUOUS TRANSIENT 50 ms NO LOAD INHIBITED 10 kHz - 10 MHz Tc = -55C TO +125C SHORT CIRCUIT POWER DISSIPATION RECOVERY1, 2, 5 50% - 100% - 50% TRANSIENT RECOVERY1, 4 16 - 40 - 16 VDC TRANSIENT6 RECOVERY5 DELAY OVERSHOOT FULL LOAD1 NO LOAD1 NO EFFECT ON DC PERFORMANCE CONDITION MTR283R3S MIN 3.27 0 0 -- -- -- -- -- -- 16 -- -- -- -- 74 -- -- -- -- -- -- -- -- -- -- TYP 3.30 -- -- 15 -- 5 -- 2 -- 28 -- 30 7 25 76 10 1.4 MAX 3.34 6.06 20 40 50 10 10 10 10 40 50 75 8 50 -- -- 6 MTR2805S MIN 4.95 0 0 -- -- -- -- -- -- 16 -- -- -- -- 76 -- -- -- -- -- -- -- -- -- -- TYP 5.00 -- -- 35 50 10 15 5 15 28 -- 35 3 20 78 10 1.4 MAX 5.0 25 50 90 50 50 50 50 40 50 75 8 50 -- -- 5 MTR2812S MIN 0 0 -- -- -- -- -- -- 16 -- -- -- -- 80 -- -- -- -- -- -- -- -- -- -- TYP -- -- 25 40 10 15 5 15 28 -- 35 3 20 83 10 1.4 MAX 2.5 30 40 90 50 50 50 50 40 50 75 8 50 -- -- 5 MTR2815S MIN 0 0 -- -- -- -- -- -- 16 -- -- -- -- 81 -- -- -- -- -- -- -- -- -- -- TYP -- -- 25 40 10 15 5 15 28 -- 35 3 20 84 10 1.4 MAX 2.0 30 40 90 50 50 50 50 40 50 75 8 50 -- -- 5 MTR2818S MIN 0 0 -- -- -- -- -- -- 16 -- -- -- -- 81 -- -- -- -- -- -- -- -- -- -- TYP MAX UNITS VDC A W mV p-p mV mV VDC V mA mA mA p-p % -- -- -- -- -- -- -- -- 28 -- -- -- -- 84 10 1.4 -- 60 500 300 -- 0 -- -- 1.67 30 40 90 50 50 50 50 40 50 75 8 50 -- W 5 600 -- -- -- 5 -- -- 2000 ms mV pk s mV pk s ms 5.05 11.88 12.00 12.12 14.85 15.00 15.15 17.82 18.00 18.18 STEP LOAD RESP. 125 250 -- 200 -- -- 1.4 0 33 -- 300 300 5 50 150 300 200 300 60 200 200 300 -- 300 1.4 0 50 -- 5 50 250 300 250 400 60 200 400 500 -- 300 1.4 0 120 -- 5 120 600 3000 350 500 60 200 500 600 -- 300 1.4 0 150 -- 5 150 750 3000 STEP LINE RESP.1 START-UP2, 7 mV pk CAPACITIVE LOAD1 F Notes 1. Guaranteed, not tested. 2. Tc = -55C to +125C 3. Operation is limited below 16V (see Figure 22). 4. Indefinite short circuit protection not guaranteed above 125C case. 5. Recovery time is measured from application of the transient to point at which Vout is within 1% of final value. 6. Transition time 10 s. 7. Tested on release from inhibit. www.craneae.com Page 6 of 19 Rev G - 20060505 Crane Aerospace & Electronics Power Solutions MTR Single, Dual and Triple DC/DC Converters 28 VOLT INPUT - 30 WATT Electrical Characteristics: 25C Tc, 28 VDC Vin, 100% load, free run, unless otherwise specified. DUAL OUTPUT MODELS PARAMETER OUTPUT VOLTAGE OUTPUT CURRENT2, 3 OUTPUT POWER2, 3 OUTPUT RIPPLE VOLTAGE +/- VOUT LINE REGULATION4 VIN = 16 TO 40 VDC Tc = -55C TO +125C LOAD REGULATION NO LOAD TO FULL Tc = -55C TO +125C CROSS REGULATION1 EFFECT ON -VOUT INPUT VOLTAGE2 NO LOAD TO FULL INPUT CURRENT INPUT RIPPLE CURRENT2 EFFICIENCY LOAD FAULT7 SEE NOTE 5 SEE NOTE 6 CONTINUOUS TRANSIENT 50 ms NO LOAD INHIBITED 10 kHz - 10 MHz POWER DISSIPATION SHORT CIRCUIT2 RECOVERY1 50 - 100 - 50% BALANCED TRANSIENT RECOVERY1, 8 16 - 40 - 16 VIN TRANSIENT9 RECOVERY8 DELAY OVERSHOOT FULL LOAD1 NO LOAD1 CAPACITIVE LOAD1 NO EFFECT ON DC PERFORMANCE -- -- 500 -- -- 500 -- -- 500 F -- -- 0 50 50 250 -- -- 0 120 120 600 -- -- 0 150 150 750 mV pk CONDITIONS +VOUT -VOUT VIN = 16 TO 40 VDC VIN = 16 TO 40 VDC 10 kHz - 2 MHz Tc = -55C TO +125C +VOUT -VOUT +VOUT -VOUT +VOUT -VOUT +VOUT -VOUT MTR2805D MIN TYP MAX 4.95 5.00 5.05 4.92 0 0 -- -- -- -- -- -- -- -- -- -- -- -- 16 0 -- -- -- 76 -- -- -- -- -- -- -- 5.00 2.5 -- 20 40 10 50 10 50 5 25 5 25 7 4 28 -- 35 3 15 78 10 1.4 200 100 200 -- 1.4 5.08 4.5 25 40 90 50 100 50 100 50 100 50 100 12 6 40 50 75 8 50 -- -- 5.0 300 200 400 300 5 MTR2812D MIN TYP MAX 11.88 12.00 12.12 11.82 0 0 -- -- -- -- -- -- -- -- -- -- -- -- 16 0 -- -- -- 78 -- -- -- -- -- -- -- 12.00 1.25 -- 30 40 10 50 10 50 15 30 15 30 4 4 28 -- 50 3 20 81 10 1.4 150 100 200 -- 1.4 12.18 2.25 30 80 120 50 150 50 150 50 150 50 150 8.3 6 40 50 75 8 50 -- -- 5.0 300 200 400 300 5 MTR2815D MIN TYP MAX 14.85 15.00 15.15 14.77 15.00 0 0 -- -- -- -- -- -- -- -- -- -- -- -- 16 0 -- -- -- 80 -- -- -- -- -- -- -- 1.0 -- 25 40 10 50 10 50 15 30 15 30 3 4 28 -- 50 3 20 83 10 1.4 200 100 400 -- 1.4 15.23 1.8 30 80 120 50 180 50 180 50 180 50 180 8 6 40 50 75 8 50 -- -- 5.0 400 200 500 300 5 % VDC V mA mA mA p-p % W ms mV pk s mV pk s ms mV mV A W mV p-p UNITS VDC STEP LOAD RESPONSE VOUT STEP LINE1 RESPONSE VOUT START-UP2, 10 Notes 1. Guaranteed, not tested. 2. Tc = -55C to +125C. 3. Up to 90% of the total output current/power is available from either output providing the positive output is carrying at least 10% of the total output power. 4. Operation is limited below 16 V (see Figure 22). 5. Effect on negative Vout from 50%/50% loads to 80%/20% or 20%/80% loads. 6. Effect on negative Vout from 50%/50% loads to 90%/10% or 10%/90% loads. 7. Indefinite short circuit protection not guaranteed above 125C case. 8. Recovery time is measured from application of the transient to point at which Vout is within 1% of final value. 9. Transition time 10 s. 10. Tested on release from inhibit. www.craneae.com Page 7 of 19 Rev G - 20060505 Crane Aerospace & Electronics Power Solutions MTR Single, Dual and Triple DC/DC Converters 28 VOLT INPUT - 30 WATT Electrical Characteristics: 25C Tc, 28 VDC Vin, 100% load, free run, unless otherwise specified. TRIPLE OUTPUT MODELS PARAMETER OUTPUT VOLTAGE CONDITION MAIN + AUXILIARY - AUXILIARY OUTPUT CURRENT2 VIN = 16 TO 40 OUTPUT POWER2 VIN = 16 TO 40 MAIN + AUXILIARY - AUXILIARY MAIN + AUXILIARY - AUXILIARY TOTAL OUTPUT RIPPLE VOLTAGE LINE REGULATION VIN = 16 TO 40 LOAD REGULATION3, 4 INPUT VOLTAGE 10 kHz to 2 MHz MAIN AUXILIARY MIN 4.95 11.82 11.82 0.3 -- -- -- -- -- -- -- -- -- -- -- -- 16 -- -- -- -- 72 POWER DISSIPATION SHORT CIRCUIT ALL OUTPUTS SHORTED TOTAL RECOVERY EACH OUTPUT1 STEP LOAD RESPONSE TRANSIENT6 RECOVERY7 STEP LINE RESPONSE VIN = 16 TO 40 START-UP8 1 MTR28512T TYP 5.0 12.0 12.0 -- 0.416 0.416 20 5 5 -- 50 20 10 25 10 30 28 -- 70 3.0 20 75 MAX 5.05 12.18 12.18 4.0 0.750 0.750 20 9 9 30 125 60 20 75 50 75 40 50 100 6 45 -- MIN 4.95 14.77 14.77 0.3 -- -- -- -- -- -- -- -- -- -- -- -- 16 -- -- -- -- 73 MTR28515T TYP 5.0 15.0 15.0 -- 0.333 0.333 20 5 5 -- 50 20 10 30 10 30 28 -- 70 3.0 20 75 MAX 5.05 15.23 15.23 4.0 0.600 0.600 20 9 9 30 125 60 20 75 50 75 40 50 120 6 45 -- mA mA mA p-p % VDC mV mV p-p mV W A VDC UNITS MAIN AUXILIARY MAIN AUXILIARY CONTINUOUS TRANSIENT 50 ms INPUT CURRENT INPUT RIPPLE CURRENT EFFICIENCY LOAD FAULT5 NO LOAD INHIBITED 10 kHz TO 10 MHz -- -- -- -- -- -- -- -- -- -- -- 14 4 150 500 0.05 3 150 100 4 0 0 -- 6.0 250 800 0.10 4 250 250 6.0 500 1500 -- -- -- -- -- -- -- -- -- -- -- 14 4 150 500 0.05 2 150 100 4 0 0 -- 6.0 250 800 0.10 4 250 250 6.0 500 1500 W ms mV pk ms mV pk ms mV MAIN AUXILIARY MAIN AUXILIARY MAIN AUXILIARY MAIN1 AUXILIARY1 TRANSIENT DELAY OVERSHOOT Notes 1. Guaranteed, not tested. 2. The sum of the two aux outputs is not to exceed 10 watts. The maximum load per aux output is 9 watts. 3. To maintain regulation when operating the Aux at full load, a minimum load of 300 mA is required on the main. 4. Measured on each output one at a time with the other outputs at full load. 5. Indefinite short circuit protection not guaranteed above 125C (case). 6. Response of each output as all outputs are simultaneously transitioned. Main: 50% - 100% - 50% of main full load Auxiliaries: 25% - 50% - 25% each, of total auxiliary full load 7. Recovery time is measured from application of the transient to point at which Vout is within 1% of regulation. 8. Tested on release from inhibit. www.craneae.com Page 8 of 19 Rev G - 20060505 Crane Aerospace & Electronics Power Solutions MTR Single, Dual and Triple DC/DC Converters 28 VOLT INPUT - 30 WATT Typical Performance Curves: 25C Tc, 28 VDC Vin, 100% load, free run, unless otherwise specified. 85 16V 80 85 16V 80 87 16V 82 28V EFFICIENCY (%) EFFICIENCY (%) EFFICIENCY (%) 28V 75 28V 75 40V 70 77 40V 72 70 40V 65 65 67 60 5 10 15 20 25 60 62 5 10 15 20 5 10 15 20 25 OUTPUT POWER (Watts) OUTPUT POWER (Watts) OUTPUT POWER (Watts) MTR2805S EFFICIENCY MTR2812S EFFICIENCY MTR2815S EFFICIENCY FIGURE 6 FIGURE 7 FIGURE 8 85 16V 80 28V 90 0 85 16V 10 EFFICIENCY (%) EFFICIENCY (%) ATTENUATION (dB) 20 28V 80 20 30 40 50 60 70 80 90 75 70 40V 65 75 40V 70 60 5 10 15 20 65 5 10 15 OUTPUT POWER (Watts) 100 0.1 1 10 100 MTR2812D EFFICIENCY OUTPUT POWER (Watts) FREQUENCY (kHz) MTR2815D EFFICIENCY AUDIO REJECTION, MTR SERIES FIGURE 9 FIGURE 10 FIGURE 11 20V/div 25W to 12.5W 25W to 2.5W VIN 100mV/div 20mV/div 200mV/div VOUT 12.5W to 25W 2.5W to 25W 50s/div 16 TO 40V 50s/div 50% 100% 50s/div 10% 100% MTR2805S STEP LINE RESPONSE MTR2805S STEP LOAD RESPONSE MTR2805S STEP LOAD RESPONSE FIGURE 12 FIGURE 13 FIGURE 14 www.craneae.com Page 9 of 19 Rev G - 20060505 Crane Aerospace & Electronics Power Solutions MTR Single, Dual and Triple DC/DC Converters 28 VOLT INPUT - 30 WATT Typical Performance Curves: 25C Tc, 28 VDC Vin, 100% load, free run, unless otherwise specified. 20V/div 20V/div VIN 15W to 7.5W +VOUT -POUT =15W 1V/div 20mV/div 100mV/div 7.5W to 15W VIN VOUT -VOUT 500 s / div MTR2805S TURN-ON INTO NO LOAD 50s/div 16 TO 40 50s/div 25% 50% MTR2815D STEP LINE RESPONSE MTR2815D +VOUT STEP LOAD RESPONSE FIGURE 15 FIGURE 16 FIGURE 17 15W to 3W 100mV/div VIN +VOUT 3W to 15W -VOUT 50s/div 10% 100% 200s/div 10 9 8 7 2812D 6 5 4 2805D 3 2 2815D 1 0 -1 2815D -2 -3 -4 2812D -5 -6 2805D -7 -8 -9 -10 +POUT 0 3 6 9 12 15 18 21 24 27 30 -POUT 30 27 24 21 18 15 12 9 6 3 0 -VOUT VOLTAGE CHANGE (%) 5V/div 20V/div MTR2815D +VOUT STEP LOAD RESPONSE MTR2815D TURN-ON INTO NO LOAD OUTPUT LOAD (Watts) 10% to 90% LOAD +V 90% to 10% LOAD -V CROSS REGULATION FIGURE 18 FIGURE 19 FIGURE 20 8 7 6 5 4 3 2 1 0 -1 -2 -3 -4 -5 -6 -7 -8 16.0 80 15.5 2805D COND A 2815D COND B 2805D 2812D 16V 75 -VOUT VOLTAGE CHANGE (%) INPUT VOLTAGE (Volts) 2812D 15.0 EFFICIENCY (%) 40V 70 28V 65 14.5 14.0 13.5 60 13.0 10 20 30 40 50 9 12 15 18 21 24 27 30 55 5 10 15 20 25 30 OUTPUT LOAD (%) COND. B: 50% LOAD +V, 50% to 10% -V COND. A: 50% LOAD -V, 50% to 10% +V OUTPUT POWER (Watts) 1% DROP CROSS REGULATION MTR SINGLES AND DUALS LOW LINE DROPOUT OUTPUT POWER (WATTS) MTR28512T EFFICIENCY FIGURE 21 www.craneae.com FIGURE 22 Page 10 of 19 Rev G - 20060505 FIGURE 23 Crane Aerospace & Electronics Power Solutions MTR Single, Dual and Triple DC/DC Converters 28 VOLT INPUT - 30 WATT Typical Performance Curves: 25C Tc, 28 VDC Vin, 100% load, free run, unless otherwise specified. 80 16V 75 0 10 20 20V/div 100mV/div 1 10 100 EFFICIENCY (%) 40V 70 28V 65 ATTENUATION (dB) 30 40 50 60 70 80 90 VIN +5 VOUT +AUX 60 -AUX 55 5 10 15 20 25 30 100 0.1 OUTPUT POWER (WATTS) FREQUENCY (kHz) 50s/div 16V TO 40V MTR28515T EFFICIENCY MTR SERIES AUDIO REJECTION MTR28515T STEP LINE RESPONSE FIGURE 24 FIGURE 25 FIGURE 26 100mV/div 20V/div 20V/div 5V/div +5 V 50% to 100% 50 s/div VIN VIN +AUX 15 VOUT 200mV/div 1ms/div 50% to 100% -AUX 2V/div +5 VOUT 50% 100% 500 s/div 500s/div MTR28515T STEP LOAD RESPONSE MTR28515T, MAIN (+5) TURN-ON INTO FULL LOAD MTR28515T, AUX. (15)TURN-ON INTO FULL LOAD FIGURE 27 FIGURE 28 FIGURE 29 16.0 16.0 INPUT VOLTAGE (VOLTS) INPUT VOLTAGE (VOLTS) 5 10 15 20 25 30 15.5 15.5 15.0 15.0 14.5 14.5 14.0 14.0 13.5 13.5 OUTPUT POWER (WATTS) 1% DROP 5 10 15 20 25 30 MTR28512T LOW LINE DROPOUT VS. LOAD OUTPUT POWER (WATTS) 1% DROP MTR28515T LOW LINE DROPOUT VS. LOAD FIGURE 30 www.craneae.com FIGURE 31 Page 11 of 19 Rev G - 20060505 Crane Aerospace & Electronics Power Solutions MTR Single, Dual and Triple DC/DC Converter Cases 28 VOLT INPUT - 30 WATT BOTTOM VIEW CASE F1 Platform Seam Seal 1.350 max. (34.29) 1.170 (29.72) 0.040 dia. (1.02) Dot on top of case indicates pin one 1 2 3 4 5 10 0.170 (4.32) 0.000 0.000 0.405 max (10.29) 0.25 (6.4) 0.000 0.170 (4.32) 9 8 7 6 0.570 (14.48) 0.970 (24.64) 1.370 (34.80) 1.770 (44.96) Seal hole: 0.123 0.003 (3.12 0.08) Case dimensions in inches (mm) Tolerance 0.005 (0.13) for three decimal places 0.01 (0.3) for two decimal places unless otherwise specified CAUTION Heat from reflow or wave soldering may damage the device. Solder pins individually with heat application not exceeding 300C for 10 seconds per pin. Materials Header Cold Rolled Steel/Nickel/Gold Cover Kovar/Nickel Pins #52 alloy/Gold ceramic seal Case F1, Rev C, 20051216 Please refer to the numerical dimensions for accuracy. All information is believed to be accurate, but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make changes in products or specifications without notice. Copyright (c) 1999-2006 Interpoint Corp. All rights reserved. FIGURE 32: CASE F1 - TRIPLE MODELS www.craneae.com Page 12 of 19 Rev G - 20060505 1.950 max. (49.53) Crane Aerospace & Electronics Power Solutions MTR Single, Dual and Triple DC/DC Converter Cases 28 VOLT INPUT - 30 WATT BOTTOM VIEW CASE H2 Platform Seam Seal 1.110 max. (28.19) 0.955 (24.26) 0.040 dia (1.02) Squared corner and dot on top of case indicate pin one. 1 2 3 4 5 10 0.155 (3.94) 0.000 0.000 0.400 max. (10.16) 0.000 0.245 (6.22) 9 8 7 6 0.645 (16.38) 1.045 (26.54) 1.445 (36.70) 1.845 (46.86) 5 6 1.845 (46.86) Seal hole: 0.120 0.002 (3.05 0.05) Squared corner and dot on top of case indicate pin one. 1.110 max. (28.19) 0.955 (24.26) 1 2 3 4 10 0.155 (3.94) 0.000 0.000 0.245 (6.22) 9 8 7 0.645 (16.38) 1.045 (26.54) 1.445 (36.70) Case dimensions in inches (mm) Tolerance 0.005 (0.13) for three decimal places 0.01 (0.3) for two decimal places unless otherwise specified CAUTION Heat from reflow or wave soldering may damage the device. Solder pins individually with heat application not exceeding 300C for 10 seconds per pin. Materials Header Cold Rolled Steel/Nickel/Gold Cover Kovar/Nickel Pins #52 alloy/Gold ceramic seal Case H2, Rev C - 20060109 Please refer to the numerical dimensions for accuracy. All information is believed to be accurate, but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make changes in products or specifications without notice. Copyright (c) 1999-2006 Interpoint Corp. All rights reserved. FIGURE 33: CASE H2 - DUAL MODELS www.craneae.com Page 13 of 19 Rev G - 20060505 2.090 max. (53.01) 2.090 max. (53.01) 0.25 (6.4) Crane Aerospace & Electronics Power Solutions MTR Single, Dual and Triple DC/DC Converter Cases 28 VOLT INPUT - 30 WATT BOTTOM VIEW CASE H4 Solder Seal 1.120 max. (28.45) 0.960 (24.38) 0.040 dia (1.02) Dot on top of case indicates pin one 1 2 3 4 5 Solder Tip-off 10 0.160 (4.06) 0.000 0.000 0.255 (6.48) 2.110 max. (53.59) 0.655 (16.64) 1.055 (26.80) 1.455 (36.96) 0.417 max (10.59) 0.25 +0.05/-0.00 (6.4 +1.3/-0.0) 1.855 (47.12) 0.000 9 8 7 6 Seal hole: 0.091 0.005 (2.31 0.13) Case dimensions in inches (mm) Tolerance 0.005 (0.13) for three decimal places 0.01 (0.3) for two decimal places unless otherwise specified CAUTION Heat from reflow or wave soldering may damage the device. Solder pins individually with heat application not exceeding 300C for 10 seconds per pin. Materials Header Cold Rolled Steel/Nickel/Tin Cover Cold Rolled Steel/Nickel/Tin Pins #52 alloy compression glass seal Case H4, Rev C - 20060110 Please refer to the numerical dimensions for accuracy. All information is believed to be accurate, but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make changes in products or specifications without notice. Copyright (c) 1999-2006 Interpoint Corp. All rights reserved. FIGURE 34: CASE H4 - DUAL MODELS www.craneae.com Page 14 of 19 Rev G - 20060505 Crane Aerospace & Electronics Power Solutions MTR Single, Dual and Triple DC/DC Converter Cases 28 VOLT INPUT - 30 WATT BOTTOM VIEW CASE J1 Flanged cases: Designator "F" required in Case Option position of model number. Platform Seam Seal 1.350 max. (34.29) 1.170 (29.72) 0.040 dia. (1.02) 0.670 (17.02) Squared corner and dot on top of case indicate pin one. 1 2 3 4 5 0.162 dia (4.11) 0.170 (4.32) 0.000 10 9 8 7 6 2.150 (54.61) Flange thickness: 0.060 (1.52) Seal hole: 0.12 0.0021 2.720 max (69.09) Case dimensions in inches (mm) Tolerance 0.005 (0.13) for three decimal places 0.01 (0.3) for two decimal places unless otherwise specified CAUTION Heat from reflow or wave soldering may damage the device. Solder pins individually with heat application not exceeding 300C for 10 seconds per pin. Materials Header Cold Rolled Steel/Nickel/Gold Cover Kovar/Nickel Pins #52 alloy/Gold ceramic seal Case J1, Rev C, 20060109 MHV only. Please refer to the numerical dimensions for accuracy. All information is believed to be accurate, but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make changes in products or specifications without notice. Copyright (c) 1999-2006 Interpoint Corp. All rights reserved. FIGURE 35: CASE J1 - TRIPLE MODELS www.craneae.com Page 15 of 19 Rev G - 20060505 2.720 max. (69.09) 0.000 0.405 max (10.29) 0.25 (6.4) 0.210 (5.33) 0.000 0.170 (4.32) 0.570 (14.48) 0.970 (24.64) 1.370 (34.80) 2.150 (54.61) Crane Aerospace & Electronics Power Solutions MTR Single, Dual and Triple DC/DC Converter Cases 28 VOLT INPUT - 30 WATT BOTTOM VIEW CASE K3 Flanged cases: Designator "F" required in Case Option position of model number. Platform Seam Seal 1.110 max. (28.19) 0.955 (24.26) 0.040 dia (1.02) 0.555 (14.1) Dot on top of case indicates pin one 1 2 3 4 5 0.162 dia (4.11) 10 0.155 (3.94) 0.000 0.400 max. (10.16) 0.25 0.03 (6.4 0.8) 9 8 7 6 Platform Seam Seal 1.110 max. (28.19) 0.955 (24.26) 0.040 dia (1.02) 0.555 (14.1) Dot on top of case indicates pin one 1 2 3 4 5 10 0.155 (3.94) 0.000 - 0.230 (5.84) 0.400 max. (10.16) 9 8 7 6 Flange thickness: 0.060 (1.52) Seal hole: 0.120 0.002 (3.05 0.05) 2.910 max (73.91) Case dimensions in inches (mm) Tolerance 0.005 (0.13) for three decimal places 0.01 (0.3) for two decimal places unless otherwise specified Materials Header Cold Rolled Steel/Nickel/Gold Cover Kovar/Nickel Pins #52 alloy/Gold ceramic seal CAUTION Heat from reflow or wave soldering may damage the device. Solder pins individually with heat application not exceeding 300C for 10 seconds per pin. Case K3, Rev C, 20060110 Please refer to the numerical dimensions for accuracy. All information is believed to be accurate, but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make changes in products or specifications without notice. Copyright (c) 1999-2006 Interpoint Corp. All rights reserved. FIGURE 36: CASE K3 - SINGLE MODELS www.craneae.com Page 16 of 19 Rev G - 20060505 2.320 (58.93) 2.910 max. (73.91) 0.245 (6.22) 0.645 (16.38) 1.045 (26.54) 0.25 0.03 (6.4 0.8) 1.445 (36.70) 1.845 (46.86) 0.000 0.000 2.320 (58.93) 2.910 max. (73.91) 0.162 dia (4.11) 0.230 (5.84) 0.245 (6.22) 0.000 0.645 (16.38) 1.045 (26.54) 1.445 (36.70) 1.845 (46.86) 0.000 Crane Aerospace & Electronics Power Solutions MTR Single, Dual and Triple DC/DC Converter Cases 28 VOLT INPUT - 30 WATT BOTTOM VIEW CASE K5 Flanged cases: Designator "F" required in Case Option position of model number. Solder Seal 1.115 max. (28.32) 0.955 (24.26) 0.040 dia (1.02) 0.555 (14.1) 1 2 3 MTR Series Dual (Standard and ES) 10 0.155 (3.94) 0.000 - 0.230 (5.84) 2.910 max. (73.91) 0.000 0.245 (6.22) 1.845 (46.86) 0.645 (16.38) 1.045 (26.54) 0.417 max (10.59) 1.445 (36.70) 2.320 (58.93) 0.000 0.25 0.03 (6.4 0.8) 9 8 7 6 4 5 0.162 dia (4.11) Squared corner and dot on top of case indicate pin one. Solder Tip-off Flange thickness: 0.060 (1.52) 2.910 max (73.91) Seal hole: 0.091 0.001 (2.31 0.03) Case dimensions in inches (mm) Tolerance 0.005 (0.13) for three decimal places 0.01 (0.3) for two decimal places unless otherwise specified CAUTION Heat from reflow or wave soldering may damage the device. Solder pins individually with heat application not exceeding 300C for 10 seconds per pin. Materials Header Cold Rolled Steel/Nickel/Tin Cover Cold Rolled Steel/Nickel/Tin Pins #52 alloy compression glass seal Case K3, Rev C, 20060109 Please refer to the numerical dimensions for accuracy. All information is believed to be accurate, but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make changes in products or specifications without notice. Copyright (c) 1999-2006 Interpoint Corp. All rights reserved. FIGURE 37: CASE K5 - SINGLE MODELS www.craneae.com Page 17 of 19 Rev G - 20060505 Crane Aerospace & Electronics Power Solutions MTR Single, Dual and Triple DC/DC Converters 28 VOLT INPUT - 30 WATT 883, CLASS H, QML PRODUCTS - ELEMENT EVALUATION ELEMENT EVALUATION TEST PERFORMED (COMPONENT LEVEL) Element Electrical (probe) Element Visual Internal Visual Final Electrical Wire Bond Evaluation4 SLAMTM/C-SAM: Input Capacitors only (Add'l test, not req. by H or K) STANDARD (NON-QML)1 M/S2 P3 yes no no no no no no no no no no no CLASS H, QML 2 M/S P3 yes yes yes yes yes no yes yes no yes yes yes Definitions: Element Evaluation: Component testing/screening per MIL-STD-883 as determined by MIL-PRF-38534 SLAMTM: Scanning Laser Acoustic Microscopy C-SAM: C - Mode Scanning Acoustic Microscopy Notes: 1. Non-QML products do no meet all of the requirements of MIL-PRF-38534 2. M/S = Active components (Microcircuit and Semiconductor Die) 3. P = Passive components 4. Not applicable to EMI filters that have no wire bonds www.craneae.com Page 18 of 19 Rev G - 20060505 Crane Aerospace & Electronics Power Solutions MTR Single, Dual and Triple DC/DC Converters 28 VOLT INPUT - 30 WATT 883, CLASS H, QML PRODUCTS - ENVIRONMENTAL SCREENING TEST 125C STANDARD non-QML 125C /ES non-QML Class H /883 QML Pre-cap Inspection Method 2017, 2032 Temperature Cycle (10 times) Method 1010, Cond. C, -65C to 150C, ambient Method 1010, Cond. B, -55C to 125C, ambient Constant Acceleration Method 2001, 3000 g Method 2001, 500g Burn-In Method 1015, 160 hours at 125C case, typical 96 hours at 125C case, typical Final Electrical Test MIL-PRF-38534, Group A Subgroups 1 through 6: -55C, +25C, +125C case Subgroups 1 and 4: +25C case Hermeticity Test Fine Leak, Method 1014, Cond. A Gross Leak, Method 1014, Cond. C Gross Leak, Dip (1 x 10-3) Final Visual Inspection Method 2009 yes yes yes no no no yes yes no no no no yes yes no no no no yes yes no no yes no yes yes no no no yes yes yes no yes yes no yes yes yes Test methods are referenced to MIL-STD-883 as determined by MIL-PRF-38534. MTR Single, Dual and Triple. Rev G - 20060505. This revision supercedes all previous releases. All technical information is believed to be accurate, but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make changes in products or specifications without notice. MTR Series is a trademark of Interpoint. Copyright (c) 1994 - 2006 Interpoint Corporation. All rights reserved. www.craneae.com Page 19 of 19 |
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