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Instruction Sheet
SDL Flat-Cable Plug Connector Cable Guide/Adapters 63394-1 and 63396-1
Gold Contacts
408-6974
24 SEP 04 Rev A
(was IS 6974)
Tabs
Drain Wire (Each Side)
Foil 8-Position SDL Flat-Cable Plug Cantilevered Metal Flaps Assembly (Typ) 4-Position Cable (Typ) Cable Guide/Adapter
PLUG ASSEMBLY
X-520423-3 X-520809-3 X-520423-6
POSITION
8 8 16
CABLE
520471-1 520471-1 520475-1
POSITION
4 4 8
CABLE GUIDE/ADAPTER
63396-1 63396-1 63394-1
TYPE
Centered Centered Centered
NOTE: "X" denotes 1-through-5, depending upon desired keying.
1. INTRODUCTION
Figure 1 shielding for the finished plug assembly. Refer to Figure 1.
This instruction sheet covers the installation and application of SDL Flat-Cable Plug Connector Cable Guide/Adapters 63394-1 and 63396-1. These cable guide/adapters are used to convert 8- or 16-position SDL Flat-Cable Plug Connectors for use with a 4-position flat cable.
NOTE
Dimensions in this instruction sheet are in millimeters [with inches in brackets]. Figures are for reference only, and are not drawn to scale.
3. INSTALLATION
When using an 8- or 16-position SDL Flat-Cable Plug Assembly with a keying configuration compatible with your receptacle application, and a four-position flat cable, see Figure 2. Installation is as follows: 1. Strip the 4-position cable by removing 11.68 +0.25 [.460 +.010] of outer jacket from the cable. Refer to Figure 1. 2. Grasp the plug connector and hold it with the gold contacts facing up. 3. Grasp the cable guide/adapter with the tabs UP and insert it into the plug cavity as shown in Figure 2. Push the adapter into the cavity until it latches on the cantilevered metal flaps in the cavity and the adapter tabs are flush with the cavity opening.
NOTE
It is important to have the adapter properly orientated as shown in Figure 2. Once the adapter has been inserted, it may not be removed.
Reasons for reissue of this instruction sheet are provided in Section 4, REVISION SUMMARY. Read these instructions carefully before installing the adapter.
2. DESCRIPTION
The cable guide/adapter is a formed metal insert which is positioned within the cable cavity of an 8- or 16-position SDL Flat-Cable Plug Assembly. The adapter properly orients a four-position flat cable so that it is centered on four contacts of the 8- or 16-position plug. The adapter provides additional
E2004
Tyco Electronics Corporation, Harrisburg, PA
This controlled document is subject to change. For latest revision, call the FAX/PRODUCT INFO number.
TOOLING ASSISTANCE CENTER 1-800-722-1111 FAX/PRODUCT INFO 1-800-522-6752 For Regional Customer Service, visit our website at
All International Rights Reserved AMP and Tyco are trademarks. *Trademark
1 of 2
LOC B
Other products, logos, and company names used are the property of their respective owners.
www.tycoelectronics.com
SDL Flat-Cable Plug Connector Cable Guide/Adapters 63394-1 and 63396-1
408-6974
Gold Contacts UP"
Tabs UP"
Proper Orientation of Guide/Adapter for Insertion in Plug Cavity
Tabs Flush with Edges of Cavity
Figure 2
4. Insert the stripped 4-position cable into the plug cavity created by the guide/adapter until the conductors are bottomed in the cavity. 5. Examine the mating face of the plug connector to ensure that the conductors are against the inner surface of the mating face. Refer to Figure 3. 6. Terminate the plug connector in accordance with the instructions packaged with the termination tooling.
NOTE
For additional information regarding SDL Flat-Cable Plug Connectors, refer to Application Specification 114-2086.
CAUTION
Damaged product should not be used. If damaged product is evident, it should be cut from the cable and replaced with a new one.
4. REVISION SUMMARY
This paragraph provides revisions and changes made to this instruction sheet per EC 0990-1267-04 which include:
S Updated document to corporate requirements S Deleted obsolete information in the table in Figure 1
Cable Insertion and Conductor Examination
Mating Face of Plug Connector
4-Position Cable Inserted into Plug Cavity with Cable Guide/Adapter Conductors Against Inner Surface
Figure 3
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Rev
A

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