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soft shell pin and socket connectors 145 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 5-06 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 commercial mate-n-lok connectors standard density .200 [5.08] centerline performance characteristics the commercial mate-n-lok connector performance characteristics found on pages 145-146 are based on free hanging and panel mount connec- tors, loaded with contacts crimped on stranded wire. dielectric withstanding voltage 1.5 kvac between adjacent circuits insulation resistance 500 megohms minimum initial between adjacent circuits voltage rating ?50 v ac or dc connector mating 4 lb. max. per circuit connector unmating 0.7 lb. min. per circuit contact retention ?5 lb. min. per contact durability ?0 cycles, mating and unmating product facts fully polarized nylon housings easy cavity identification locking devices are integral part of design. connector halves will hold together under severe conditions of vibration and shock built-in contact stabilization and self-aligning features hot side egg-crate design for safety precision molded to exacting tolerances contacts accept a wire size range of 30-14 awg [.05-2.0 mm 2 ] keying plug available ?lean?design contact no sharp projections to impede insertion or damage housings low insertion/extraction forces contacts available in pre-tin or gold over nickel plated to fit the application require- ments wire-to-pc board capability using pin or socket headers solderability?eaders meet mil-std 202 method 208 four circuit pc board-to-pc board capability available by mating vertical socket head- er with either vertical, right- angle or surface mount pin header four circuit insulation dis- placement connector (idc) available ultraviolet (uv) stable housings available in 1, 2 and 3 circuit not for interrupting current recognized under the component program of underwriters laboratories inc., file no. e28476 certified by canadian standards association, file no. lr 7189a r r technical documents product specifications 108-1000 commercial mate-n-lok connectors 108-1077 commercial mate-n-lok pc board headers 108-4900 idc connectors application specifications 114-1012 commercial mate-n-lok contacts 114-49001 idc connectors instruction sheets 408-7209, 408-7166, 408-7200, 408-7201, 408-7215, 408-3186, 408-7300
catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 5-06 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 soft shell pin and socket connectors 146 commercial mate-n-lok connectors (continued) performance characteristics (continued) maximum current ?aximum cur- rent rating of commercial mate-n-lok connectors is limited by the maximum operating temperature of the housings which is 105? including the tempera- ture rise of the contacts which is a maxi- mum of 30?. there are several vari- ables which have a direct effect on this maximum current-carrying capability for a given connector and must be consid- ered for each application. these vari- ables are: wire size ?arger diameter wire will carry more current since it has less internal resistance to current flow and thus generates less heat. longer wire lengths also enhance current-carrying capabilities since the wire conducts heat away from the connector. connector size ?n general, the more circuits in a connector, the less current can be carried. ambient temperature ?he higher the ambient temperature, the less current can be carried in any given connector. printed wiring board conductor size ?he finished trace conductor width and thickness should be maxi- mized to allow for the greatest current- carrying capacity and heat dissipation. commercial mate-n-lok connectors also will withstand the following tests: vibration ?0-55-10 cycles per minute at .06 inch total excursion physical shock ?8 drops, 50 g sawtooth at 11 milliseconds housing panel mount retention 40 lb. min. 3 and 4 circuit 65 lb. min. 6, 9, 12, and 15 circuit housing lock strength with positive locking devices engaged 25 lb. min. thermal shock ?-55? to +85? temperature-humidity cycling 25? to 65? at 95 rh corrosion ?8 hr. at 5% salt concentration related product data product specifications 108-1000 commercial mate-n-lok connectors 108-1077 commercial mate-n-lok pc board headers current rating verification for 30? maximum temperature rise 100% energized wire-to-wire motor mount calculated current table number of wire gauge circuits 14 16 18 20 22 24 30 6 13.00 10.50 9.50 7.50 6.00 5.00 2.50 8 12.00 9.50 8.50 7.00 5.50 4.50 2.50 10 11.00 9.00 8.00 6.50 5.00 4.50 2.00 12 10.50 8.50 7.50 6.00 5.00 4.00 2.00 16 9.50 8.00 7.00 5.50 4.50 3.50 2.00 values are based on initial temperature rise versus current testing and are intended to be a guide in the selection of a con- nector family. all applications should be tested by the end user. the values listed are per circuit for fully loaded housings being 100% energized. note: all combinations were not tested, and this chart contains interpolated and extrapolated values. calculated current table number of wire gauge circuits 14 16 18 20 22 24 30 1 19.00 15.50 14.00 11.00 9.00 7.50 4.00 2 18.00 14.50 13.00 10.50 8.50 7.00 4.00 3 16.00 13.00 12.00 9.50 7.50 6.50 3.50 4 15.00 12.50 11.00 9.00 7.00 6.00 3.00 6 matrix 13.00 10.50 9.50 7.50 6.00 5.00 3.00 8 12.50 10.50 9.00 7.50 6.00 5.00 2.50 9 11.00 9.00 8.00 6.50 5.50 4.50 2.50 10 12.00 9.50 8.50 7.00 5.50 4.50 2.50 12 10.50 8.50 7.50 6.00 5.00 4.00 2.00 15 9.50 8.00 7.00 5.50 4.50 4.00 2.00 values are based on initial temperature rise versus current testing and are intended to be a guide in the selection of a con- nector family. all applications should be tested by the end user. the values listed are per circuit for fully loaded housings being 100% energized. note: all combinations were not tested, and this chart contains interpolated and extrapolated values. termination contact resistance crimp wire size test resistance tensile force awg mm 2 current milliohms force (min.) (amps) (max. init.) lbs. n 30 .05 .50 4.00 2 9 28 .08 .75 3.50 3 13 26 .12 1.00 3.50 7 31 24 .2 1.5 3.50 10 44 22 .3 3 3.50 15 67 20 .5 4.5 3.00 20 89 18 .8 6 3.00 30 133 16 1.2 8 2.75 30 133 14 2.0 10 2.75 35 156 note: this is the total resistance between wire crimps of a mated pin and socket. wire-to-board due to the vast differences in trace geometry and printed circuit board configurations, we are unable to provide a separate current carrying chart for our printed circuit board header products. however, the above wire-to-wire charts may be used as a guideline for headers if the trace width and thickness is equal to the listed wire gauge. for vertical headers, only 95% of the wire-to-wire value should be used. for right-angle headers, only 75% of the wire-to-wire value should be used. the chart values are only a tool for connector selection and will require the customer to fully test their application. minimum wire lengths for t-rise vs. current testing awg min. length (in.) awg min. length (in.) 30 2.6 18 9.4 28 3.2 16 11.3 26 4.1 14 13.7 24 5.1 12 16.4 20 7.8 10 19.3 note: if wire lengths used are less than those listed above, the current carry- ing ability of the system will be reduced due to less heat being conducted away from the connector. the customer should fully test all applications. termination resistance/contact crimp tensile force
soft shell pin and socket connectors 147 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 5-06 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 commercial mate-n-lok connectors (continued) standard density .200 [5.08] centerline commercial mate-n-lok connector mating combinations connector part number mating connector part number pc board headers number flammability housing connector housing housing vertical vertical of rating style type part no. part no. type pin right-angle socket circuits plating standard long pin standard long tail tail tail tail 1-480350-0 pin: fh socket: fh 1-480349-0 1-480351-0 pin: fh 1 ul94v-2 in-line positive lock socket: fh 1-480400-0 1-480401-1 pin: fh uv stable uv stable socket: fh 1-480318-0 1-480319-0 pin: fh pre-tin 350209-1 350422-1 794120-1 duplex 1 1586512-2 socket: fh 1-480393-1 1-480498-1 pin: fh 2 ul94v-2 in-line uv stable uv stable socket: fh 1-480720-0 794012-1 pin: fh pre-tin 350539-1 350540-1 positive lock positive lock duplex 1 1586530-2 socket: fh 1-480303-0 pre-tin 350210-1 350423-1 643488-1 1-480305-0 pin: fh duplex 1 1586514-2 socket: pm 1-480304-0 3 ul94v-2 in-line socket: fh 1-480721-0 pre-tin 350541-1 350542-1 positive lock duplex 1 1586532-2 socket: fh 1-480388-0 1-480387-0 pin: fh uv stable uv stable 4 see next page for 4 position mating combinations 1-480340-0 pin: fh pre-tin 1-380999-0 350425-1 socket: fh 1-480270-0 positive lock positive lock 1-480271-0 pin: mm duplex 1 2-1586546-0 1586526-2 positive lock 6 ul94v-2 matrix socket: pm 1-480273-0 1-480276-0 pin: pm pre-tin positive lock positive lock duplex 1 pin: pm 1-480276-0 1-480273-0 socket: pm pre-tin 350641-1 350576-1 positive lock positive lock duplex 1 1-480345-0 pin: fh pre-tin 350212-1 350426-1 8 ul94v-2 dual socket: fh 1-480283-0 positive lock row positive lock 1-480284-0 pin: mm duplex 1 1586518-2 1586528-2 positive lock 9 ul94v-2 matrix pin: pm 1-480277-0 1-480274-0 socket: pm pre-tin 350642-1 350577-1 positive lock positive lock duplex 1 1-480339-0 pin: fh pre-tin 1-380991-0 350219-1 10 ul94v-2 dual socket: fh 1-480285-0 positive lock row positive lock 1-480286-0 pin: mm duplex 1 2-1586544-0 positive lock dual socket: mm 1-480287-0 1-480288-0 pin: mm pre-tin 350213-1 350220-1 12 ul94v-2 row positive lock positive lock duplex 1 1586520-2 1586524-2 matrix pin: pm 1-480278-0 1-480275-0 socket: pm pre-tin 350643-1 350578-1 positive lock positive lock duplex 1 15 ul94v-2 matrix pin: pm 1-480324-0 1-480323-0 socket: pm pre-tin 350644-1 350579-1 positive lock positive lock duplex 1 16 ul94v-2 dual socket: mm 1-480438-0 1-480439-0 pin: mm pre-tin 350214-1 350427-1 row positive lock positive lock duplex 1 1586522-2 1586529-2 fh: free hanging pm: panel mount mm: motor mount 1 duplex finish plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 [.00127] min. n ickel underplate on entire contact. note: all part numbers are rohs compliant.
catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 5-06 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 soft shell pin and socket connectors 148 commercial mate-n-lok connectors (continued) commercial mate-n-lok 4 position in-line mating combinations ( note: these connectors are used by the disk drive industry.) connector part number mating connector part number socket connectors pc board pin headers flammability connector connector housing housing insulation pc board vertical right-angle rating type part no. part no. type plating displacement awg vertical connector socket standard long surface standard w/fixed w/fixed belt header tail tail mount belt reverse pol. socket pre-tin 350543-1 350544-1 housing 1-480772-0 positive lock duplex 1 1586534-2 1586536-2 socket 350211-1 641737-1 174804-1 housing pre-tin 770328-1 3 350424-1 770829-1 174804-2 174552-1 detent 1-480424-0 1-480426-0 pin 1-770328-1 4 770846-1 174804-3 lock duplex 1 1586515-2 1586525-2 pin 1-480424-0 socket 770156-2 22 housing pre-tin 770156-3 18 770997-1 1-480426-0 1-480425-0 socket 770156-4 20 794287-1 2 ul94v-2 detent pm 770156-5 16 lock duplex 1 770526-1 18 pin housing socket detent lock 3-480426-0 3-480425-0 high high temp temp socket 770997-1 641737-1 174804-1 1-480426-0 pin pre-tin 350211-1 350424-1 770829-1 174804-2 174552-1 header 794287-1 2 770846-1 174804-3 insulation 770156-2 174804-1 displacement 770156-3 pre-tin 350211-1 350424-1 770829-1 641737-1 174804-2 174552-1 connector 770156-4 1-480426-0 pin 770846-1 174804-3 (idc) 770156-5 770526-1 duplex 1 1586515-2 1586525-2 socket 770827-1 794132-1 pin pre-tin 1-641737-1 housing insulation 794036-1 displacement 794036-2 794132-1 pre-tin 1-641737-1 connector 794036-3 ul94v-0 (idc) 794036-4 794036-1 18 right-angle 1-641737-1 770827-1 socket pre-tin 794036-2 20 794236-1 pin header 794036-3 22 794036-4 16 pm: panel mount 1 duplex finish plated with .000030 [.000762] min. gold in matting area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. 2 surface mount compatible. 3 with drainholes 4 tube loaded note: all part numbers are rohs compliant.
soft shell pin and socket connectors 149 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 5-06 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 commercial mate-n-lok connectors (continued) standard density .200 [5.08] centerline wire size ins. dia. contact part numbers hdm hand tool range material & finish pin socket applicator awg [mm 2 ] range strip form loose piece strip form loose piece part no. part no. 30-22 .040-.075 brass, pre-tin 350079-1 61174-1 350078-1 61173-1 466426-1 3 [.05-.3] 1.02-1.91 phos. brz., pre-tin 350079-4 350078-4 61173-4 466426-2 3 91515-1 brass, gold 1 350079-5 61174-5 350078-5 61173-5 466426-3 3 brass, pre-tin 61116-1 60618-1 61314-1 60617-1 24-18 .060-.100 phos. brz., pre-tin 61116-4 60618-4 61314-4 60617-4 466320-1 3 91512-1 brass, gold 1 61116-5 60618-5 61314-5 60617-5 466320-2 3 [.2-.8] 1.52-2.54 phos. brz., select gold 2 61116-6 60618-6 61314-6 60617-6 466320-4 3 91528-1 4 brass, select gold 2 61116-7 61314-7 brass, pre-tin 61118-1 60620-1 61117-1 60619-1 20-14 .100-.130 phos. brz., pre-tin 61118-4 60620-4 61117-4 60619-4 687763-1 3 brass, gold 1 61118-5 60620-5 61117-5 60619-5 687763-2 3 91504-1 [.5-2.0] 2.54-3.30 phos. brz., gold 1 61118-6 61117-6 60619-7 687763-6 3 brass, select gold 2 61118-7 61117-7 (2) 18 [.8] or (2) .115 max. brass, pre-tin 350558-1 350639-1 350557-1 687898-1 3 (1) 18 [.8] and 2.92 687898-2 3 91504-1 (1) 16 [1.2] (stacked) phos. brz., pre-tin 350558-4 350557-4 350638-4 687898-4 3 1 gold finish plated with .000030 [.000762] min. gold in mating area and inside wire barrel over .000050 [.00127] min. nickel und erplate on entire contact. 2 select gold finish plated with .000030 [.000762] min. gold in mating area over .000050 [.00127] min. nickel underplate on entir e contact. 3 hdm applicator part number ending in -1 is used on ampomator cls machine with t or g terminators, -2 is used on amp-o-lectric m odel k machine; -3, -4, or -6 is used on amp-o-lectric model g machine. see pages 201-204 for further information. 4 use hand tool no. 91528-1 for .043-.075 [1.09-1.90] insulation diameter. notes: 1. extraction tools: pins ?no. 1-305183-1 (is 408-7158); sockets ?no. 1-305183-2 (is 408-7158); pins and sockets ?no. 465644-1 (is 408-7211) 2. insertion tools: no. 455830-1 (is 408-7984) contacts pin diameter .084 [2.13] stock thickness .012 [.305] these contacts are to be used in commercial mate-n-lok housings only . related product data product specification 108-1000 commercial mate-n-lok connectors application specification 114-1012 commercial mate-n-lok contacts performance characteristics pages 145-146 housings ?ages 151-153 technical documents ?ages 145 and 199-200 application tooling ?ages 201-204 pin socket commoning tabs material and finish brass, tin plated stock thickness .008 [.203] .805 [20.44] .695 [17.65] a b .170 [4.32] .008 [.203] number of dimensions part holes ab number 2 .377 .203 60843-1 9.58 5.16 2 .355 .195 350444-1 9.02 4.95 3 .579 .203 60842-1 14.71 5.16 3 .550 .195 350444-2 13.97 4.95 note: commoning tabs are designed to be used with pin housings. note: all part numbers are rohs compliant.
catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 5-06 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 soft shell pin and socket connectors 150 commercial mate-n-lok connectors (continued) contacts pin diameter .084 [2.13] stock thickness .012 [.305] these contacts are to be used in commercial mate-n-lok housings only . related product data product specification 108-1000 commercial mate-n-lok connectors application specification 114-1012 commercial mate-n-lok contacts performance characteristics pages 145-146 housings ?ages 151-153 technical documents ?ages 145 and 199-200 application tooling ?ages 201-204 part number 200821-1 note: keying plug snaps into socket housing pin socket keying plug is 408-7582 material housing nylon, natural color flammability rating ul94v-2 1.000 [2.54] part numbers type of contact l dim. material & finish pin socket pin socket loose piece loose piece pc board 1.110 1.010 phos. brz., pre-tin 61518-1 1 61320-1 1 [28.19] [25.65] 1.210 1.110 phos. brz., pre-tin [30.73] [28.19] 350074-1 2 350073-1 2 1 for .062 [1.57] max. board thickness board hole size .057 [1.45] 2 for .125 [3.14] max. board thickness board hole size .057 [1.45] l l .900 [22.86] grounding pin (.095 [2.41] longer than standard pin) (mate first, break last, not for interrupting current) pc board contacts wire size range ins. dia. contact part numbers hdm hand tool material & finish applicator awg [mm 2 ] range strip form loose piece part no. part no. 24-18 .060-.100 466320-1 1 brass, pre-tin 61527-2 466320-2 1 91512-1 [.2-.8] 1.52-2.54 466320-4 1 1 hdm applicator part number ending in -1 is used on ampomator cls machine with t or g terminators, -2 is used on amp-o-lectric model k machine; -3, -4, or -6 is used on amp-o-lectric model g machine. see pages 201- 204 for further information. note: all part numbers are rohs compliant.
soft shell pin and socket connectors 151 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 5-06 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 commercial mate-n-lok connectors (continued) standard density .200 [5.08] centerline housings free hanging .200 [5.08] centerline spacing material housing ?ylon, natural color flammability rating ?l94v-2 related product data product specification 108-1000 commercial mate-n-lok connectors performance characteristics pages 145-146 contacts ?ages 149-150 commoning tabs ?age 149 keying plug ?age 150 technical documents ?ages 145 and 199-200 mating pin headers ?ages 155-158 mating socket header ?age 156 mating idc ?age 157 1 circuit pin housing (cap) pin housing (cap) positive lock socket housing (plug) number of dimensions part numbers circuits a b c d e f pin housing (cap) socket housing (plug) .300 1.200 .260 .870 1-480350-0 1 1-480349-0 7.62 30.48 6.60 22.10 1 .300 1.240 .260 .870 1-480351-0 2 1-480349-0 7.62 31.49 6.60 22.10 .300 1.325 .260 .995 1-480401-0 1,3 1-480400-0 3 7.62 33.65 6.60 25.27 .610 .930 .330 .530 .860 .295 1-480319-0 1,5 1-480318-0 5 15.49 23.62 8.38 13.46 21.84 7.49 2 .610 .930 .330 .530 .860 .295 1-480498-1 1,3,5 1-480393-1 3,5 15.49 23.62 8.38 13.46 21.84 7.49 .810 .930 .325 .825 .850 .290 1-480305-0 1,5 1-480303-0 5 20.57 23.62 8.25 20.95 21.60 7.37 3 .810 .930 .325 .825 .850 .290 1-480387-0 1,3,5 1-480388-0 3,5 20.57 23.62 8.25 20.95 21.60 7.37 1.010 .930 .330 1.030 .850 .310 1-480426-0 1,5,6 1-480424-0 5,6 4 25.65 23.62 8.38 26.16 21.60 7.88 1.030 .850 .310 794132-1 4,5,6 770827-1 4,5,6 26.16 21.60 7.88 1 detent lock 2 positive lock 3 uv stable black color 4 housing material ul94v-0 rated 5 housing accepts double wire applications where individual insulation diameters do not exceed .115 [2.92]. 6 used by the disk drive industry. pin housing (cap) detent lock socket housing (plug) 2, 3 and 4 circuit, in-line b c a b e d f b a a e d .200 [5.08] note: all part numbers are rohs compliant.
catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 5-06 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 soft shell pin and socket connectors 152 commercial mate-n-lok connectors (continued) housings free hanging, positive lock material housing ?ylon, natural color flammability rating ?l94v-2 related product data product specification 108-1000 commercial mate-n-lok connectors performance characteristics pages 145-146 contacts ?ages 149-150 commoning tabs ?age 149 keying plug ?age 150 technical documents ?ages 145 and 199-200 mating headers ?ages 155-158 8 and 10 circuit, dual row pin housing (cap) socket housing (plug) a .195 [4.95] .785 [19.94] .360 [9.14] .930 [23.62] .725 [18.42] d .850 [21.60] 6 circuit, dual row pin housing (cap) socket housing (plug) .195 [4.95] .785 [19.94] .360 [9.14] .930 [23.62] .850 [21.59] .725 [18.41] a d number of dimensions part numbers circuits a d pin housing (cap) socket housing (plug) 6 .705 .610 1-480340-0 1-480270-0 1 17.91 15.49 8 .900 .805 1-480345-0 1-480283-0 1 22.86 20.44 10 1.095 1.000 1-480339-0 1-480285-0 1 27.81 25.40 1 housing accepts double wire applications where individual insulation diameters do not exceed .115 [2.92]. a .850 [21.59] .375 [9.52] .150 [3.81] .200 [5.08] number of a part numbers socket housing mates with mates with circuits dim. (plug) pin headers cap housing 2 .435 1-480720-0 350539, 350540 794012-1 11.04 3 .630 1-480721-0 350541 16.00 4 .830 1-480722-0 1 350543 1 , 350544 1 21.09 1 used by the disk drive industry. 2, 3, and 4 circuit, in-line .200 [5.08] centerline spacing socket housing (plug) note: all part numbers are rohs compliant.
soft shell pin and socket connectors 153 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 5-06 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 commercial mate-n-lok connectors (continued) standard density .200 [5.08] centerline housings panel mount, positive lock material housing ?ylon, natural color flammability rating ?l94v-2 related product data product specification 108-1000 commercial mate-n-lok connectors performance characteristics pages 145-146 contacts ?ages 149-150 commoning tabs ?age 149 keying plug ?age 150 technical documents ?ages 145 and 199-200 mating socket headers ?age 156 mating idc ?age 157 recommended panel cutout for panel mount socket housing view is from socket housing entry side mounting information 1. recommended panel thickness .025-.065 [.635-1.65]. 2. both locking legs are to be squeezed together and the hous- ing is to be inserted ?traight-in? as opposed to a rocking manner. 3. the panel should be punched so that the housing enters the panel in the same direction as the punch. 4. the panel must not have any material (paint, porcelain, etc.) applied in the mounting hole area that would decrease the retention of the housing in the panel. 5. if the two items above are not complied with, the ??dimension should be reduced .020 [5.08] for proper retention. 3 and 4 circuit, in-line 3 and 4 circuit, in-line 6, 9, 12 and 15 circuit, matrix pin housing (cap) socket housing (plug) number of dimensions part numbers circuits e f g pin housing (cap) socket housing (plug) 3 .325 .810 .630 1-480305-0 2 1-480304-0 8.26 20.57 16.00 4 .330 1.010 .825 1-480426-0 2,4 1-480425-0 4 8.38 25.65 20.96 3-480426-0 1,2,4 3-480425-0 1,4 6 .665 .555 1-480276-0 3 1-480273-0 16.89 14.10 9 .905 .795 1-480277-0 3 1-480274-0 22.99 20.19 12 1.145 1.045 1-480278-0 3 1-480275-0 29.08 26.54 15 1.382 1.280 1-480324-0 3 1-480323-0 35.10 32.51 1 housing material has 125? temperature rating 2 detent lock 3 positive lock 4 used by disk drive industry note: all part numbers are rohs compliant. number dimensions circuits ab 3 .890 .645?635 22.61 16.38?6.13 4 1.100 .845?835 27.94 21.46?1.21 6 .840 .575?570 21.34 14.61?4.48 9 1.075 .815?810 27.31 20.70?0.57 12 1.320 1.055?.050 33.53 26.80?6.67 15 1.550 1.290?.285 39.37 32.77?2.64 note: dimensions ??and ??are to be equal. 6, 9, 12 and 15 circuit, matrix .200 [5.08] .240 [6.09] .202 [5.130] .930 [23.62] .930 [23.62] .850 [21.59] .850 [21.59] .850 [21.59] .650 [16.51] .310 [7.87] e f f g g .215 [5.46] .015 [.381] all corners .275 [6.98] a a b b c c d d .660 [16.76] .219 [5.56] .218 [5.54] r max. .015 [.381] all corners r max. pin housing (cap) socket housing (plug)
catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 5-06 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 soft shell pin and socket connectors 154 commercial mate-n-lok connectors (continued) number of dimensions part numbers circuits ef pin housing (cap) socket housing (plug) ul94v-2 nylon, natural color 6 .705 .610 1-480271-0 1-480270-0 1 17.90 15.49 8 .900 .805 1-480284-0 1-480283-0 1 22.86 20.45 10 1.095 1.000 1-480286-0 1-480285-0 1 27.81 25.4 12 1.290 1.195 1-480288-0 1-480287-0 32.77 30.35 16 1.680 1.585 1-480439-0 1-480438-0 42.67 40.26 1 housing accepts double wire applications where individual insulation diame- ters do not exceed .115 [2.92]. note: all part numbers are rohs compliant. number of a circuits dim. 6 .715 18.16 8 .910 23.11 10 1.105 28.07 12 1.300 33.02 16 1.690 42.93 mounting information 1. recommended panel thickness ??is .040-.100 [1.02-2.54] and is dependent on ??and ?? 2. the pin housing must be inserted in a rocking manner. 3. the panel must be punched so that the housing enters the panel in the same direction as the punch. .585 [14.86] a a e r t section a-a a .015 [.381] all corners r max. note: motor mount housings may be used in flat panels motor mount, positive lock .195 [4.95] .785 [19.94] .360 [9.14] .930 [23.62] .850 [21.59] .725 [18.41] e f pin housing (cap) socket housing (plug) recommended panel cutout for motor mount pin housing view is from pin housing entry side. 6, 8, 10, 12 and 16 circuit, dual row
soft shell pin and socket connectors 155 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 5-06 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 commercial mate-n-lok connectors (continued) standard density .200 [5.08] centerline pc board vertical pin headers material housing nylon, natural color flammability rating ul94v-2 contacts phosphor bronze solder tail diameter .062 [1.57] related product data product specifications 108-1077 commercial mate-n-lok pc board headers performance characteristics pages 145-146 technical documents ?ages 145 and 199-200 mating socket housings pages 151-154 mating socket headers ?age 156 mating idc ?age 157 detent lock recommended pc board hole layout mounting dimensions recommended pc board hole layout mounting dimensions positive lock positive lock 2, 3, and 4 circuit, in-line 6, 8, 10, 12 and 16 circuit, dual row number of a type part numbers mates with standard 2 long 3 socket housing circuits dim. lock finish tail tail part number positive pre-tin 350539-1 350540-1 1-480720-0 2 .515 duplex 1 1586530-2 13.09 detent pre-tin 350209-1 350422-1 1-480318-0 duplex 1 1586512-2 positive pre-tin 350541-1 350542-1 1-480721-0 3 .715 duplex 1 1586532-2 18.17 detent pre-tin 350210-1 350423-1 1-480303-0 duplex 1 1586514-2 positive pre-tin 350543-1 5 350544-1 5 1-480722-0 5 duplex 1 1586534-2 5 1586536-2 5 .915 pre-tin 350211-1 5 350424-1 5 4 794236-1 5,8 1-480424-0 4,5 23.24 detent post-tin 1586627-1 5,6 1-1586627-1 5,6,7 duplex 1 1586515-2 5 1586525-2 5 6 .705 positive pre-tin 1-380999-0 350425-1 1-480270-0 17.91 duplex 1 2-1586546-0 1586526-2 8 .900 positive pre-tin 350212-1 350426-1 1-480283-0 22.86 duplex 1 1586518-2 1586528-2 10 1.095 positive pre-tin 1-380991-0 350219-1 1-480285-0 27.81 duplex 1 2-1586544-0 12 1.290 positive pre-tin 350213-1 350220-1 1-480287-0 32.77 duplex 1 1586520-2 1586524-2 16 1.680 positive pre-tin 350214-1 350427-1 1-480438-0 42.68 duplex 1 1586522-2 1586529-2 1 duplex finish plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. 2 use standard tail for .062 [1.57] thick pc board. 3 use long tail for .125 [3.18] thick pc board. 4 other mating connectors include a vertical pc board socket header and the insulation displacement connectors (idc). 5 used by the disk drive industry. 6 with drain holes. 7 tube loaded. 8 housing material ul94v-0 rated. note: all part numbers are rohs compliant. .330 [8.38] a a .375 [9.52] .375 [9.52] .200 [5.08] .330 [3.38] typ. .070 [1.78] .070 [1.78] .360 [9.14] .375 [9.14] .785 [19.93] a dia. typ. .195 [4.95] typ. dia. typ.
catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 5-06 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 soft shell pin and socket connectors 156 commercial mate-n-lok connectors (continued) .153 [3.89] 1.000 [25.40] .484 [12.30] .120 [3.05] .330 [8.38] contact housing .300 [7.62] .375 [9.53] .375 [9.53] .300 [7.62] .100 [2.54] .100 [2.54] .350 [8.89] .075 [1.91] .100 [2.54] .100 [2.54] typ. .150 [3.8] min. .125 [3.18] 2 plcs. 1234 see note dia. dia. 6, 9, 12 and 15 circuit, matrix recommended pc board hole layout .062 [1.57] thick pc board number of a part numbers mates with finish pin housing circuits dim. standard tail 5 long tail 6 part number 1.000 770997-1 3 4 pre-tin 794285-1 3,7 1-480426-0 2,3 25.40 794287-1 3,4,8 6 .720 pre-tin 350641-1 350576-1 1-480276-0 18.29 duplex 1 1586539-2 9 .960 pre-tin 350642-1 350577-1 1-480277-0 24.39 12 1.200 pre-tin 350643-1 350578-1 1-480278-0 30.49 15 1.440 pre-tin 350644-1 350579-1 1-480324-0 36.58 1 duplex finish plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. 2 other mating connectors include vertical, right-angle and surface mount pc board pin headers. 3 used by the disk drive industry. 4 surface mount compatible. 5 use standard tail for .062 [1.57] thick pc board. 6 use long tail for .125 [3.18] thick pc board. 7 low mating force 8 high temperature note: all part numbers are rohs compliant. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 .645 [16.38] .470 [11.94] typ. dia. typ. .240 [6.09] .202 [5.13] .070 [1.78] related product data product specifications 108-1077 commercial mate-n-lok pc board headers performance characteristics pages 145-146 technical documents ?ages 145 and 199-200 mating pin housings ?ages 151-154 mating pin headers ?ages 155-158 mating socket housings pages 151-154 mating socket header ?age 156 mating idc ?age 157 pc board surface mount right-angle pin header material and finish housing nylon, black color flammability rating ul94v-2 contact phosphor bronze, pre-tin solder tail width .052 [1.32] a 4 circuit, in-line .200 [5.08] 4 circuit, in-line pc board vertical socket headers material housing nylon, natural color flammability rating ul94v-2 contacts ?hosphor bronze solder tail diameter .062 [1.57] recommended pc board hole layout .062 [1.57] thick pc board 1234 a .245 [6.22] .200 [5.08] typ. .824 [2093] .440 [11.18] .015 [0.38] .170 [4.32] .070 [1.78] dia. typ. typ. note: .010 [.25] min. thick solder paste, 63/27 tin recommended pc board layout .062 [1.57] thick pc board part number 770829-1 notes: 1. mating parts include socket housings, a vertical pc board socket header below and the insulation displacement connectors (idc). 2 . used by the disk drive industry.
soft shell pin and socket connectors 157 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 5-06 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 commercial mate-n-lok connectors (continued) standard density .200 [5.08] centerline .505 [12.82] dust covers material housing polyester, white color flammability rating ul94v-2 pc board right-angle pin headers material and finish contact phosphor bronze, pre-tin solder tail width .052 [1.32] for feed-to wiring part number 770232-1 4 circuit, in-line for feed-through wiring part number 770233-1 wire size range color finish part number mates with awg [mm 2 ] code ul94v-2 ul94v-0 part numbers 22 red pre-tin 770156-2 794036-3 1-480426-0** [.3] 350211-1 20 yellow pre-tin 770156-4 794036-2 350211-2 [.5] 350424-1 18 orange pre-tin 770156-3 794036-1 350424-2 [.8] 641737-1 16 1-641737-1 770827-1 [1.2] blue pre-tin 770156-5* 794036-4 770829-1 770846-1 *application tooling: arbor tool 91085-2 uses head 231920-2. **pin housing notes: 1. insulation diameter .095 [2.41] max. 2. application tooling power unit no. 91112-2 (is 408-7763) uses head no. 231920-2 (is 408-9330) and hand tool handle no. 58074-1 (is 408-6790) uses terminating head no. 231894-1 (is 408-3186) note: all part numbers are rohs compliant. .994 [25.24] .325 [8.25] max. .142 [3.60] max. max. .390 [9.90] .200 [5.08] .830 [21.08] max. .643 [16.33] max. .760 [19.30 ] .760 [19.30 ] insulation displacement connectors (idc) material housing nylon contact phosphor bronze related product data used by the disk drive industry. product specifications 108-1077 commercial mate-n-lok pc board headers 108-49000 idc connectors application specification 114-49001 idc connectors performance characteristics pages 145-146 technical documents pages 145 and 199-200 mating socket housings pages 151-154 mating pin housings pages 151-154 mating pin headers pages 155-158 recommended pc board hole layout .062 [1.57] thick pc board number of dimensions part mates with housing material socket housing circuits abcd numbers part number 2 .600 .300 ul94v-2 nylon 794120-1 1-480318-0 15.24 7.62 natural color 3 .800 .150 .300 .600 ul94v-0 nylon 643488-1 1-480303-0 20.32 3.81 7.62 15.24 4 ul94v-2 nylon, 641737-1 3 1-480424-0 2,3 1.000 .200 .400 .800 natural color 770846-1 1,3 25.40 5.08 10.16 20.32 ul94v-0 nylon 1-641737-1 3 770827-1 2,3 1 surface mount compatible. 2 other mating connectors include a vertical pc board socket header and the insulation displacement connectors (idc). 3 used by the disk drive industry. .345 [.876] .400 [10.16] .100 [2.54] .100 [2.54] .484 [12.29] .140 [3.55] typ. dia. dia. dia. .200 [5.08] typ. a d b c .060 [1.524 ] (4 plcs.) .100 [2.54 ] (2 plcs.) .157 [3.98 ] (2 plcs.) note: these parts are used with the insulation displacement connectors below. .142 [3.60] max. max. .505 [12.82] 2, 3, and 4 circuit, in-line 2, 3, and 4 circuit .300 [7.62] .157 [3.99] 2 plc. .060 [1.52] 2 plc. .100 [2.54] 2 plc. .100 [2.54] .200 [5.08] .150 [3.81] dia. socket assembly (plug)
soft shell pin and socket connectors 158 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 5-06 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 commercial mate-n-lok connectors (continued) pc board right-angle pin header with fix belt material housing thermoplastic flammability rating ul94v-2 contacts copper alloy related product data used by the disk drive industry product specification 108-5155 .996 [25.30] .217 [5.50] .933 [23.70] .600 [15.24] .400 [10.16] .167 [4.23] .200 [5.08] .402 [10.20] .453 [11.50] .161 [4.10] .150 [3.80] .346 [8.80] .016 [.400] ref. 432 1 part no. 174552-1 notes: mates with socket housing part no. 1-480424-0. other mating connectors include a vertical pc board sock- et header and the insulation displacement connectors (idc). .933 [23.70] .209 [5.30] .215 [5.45] .600 [15.24] .400 [10.15] .167 [4.23] .200 [5.08] .091 [2.30] .059 [1.50] recommended pc board hole layout .062 [1.57] thick pc board 4 circuit, in-line pc board right-angle pin headers with fix belt reverse polarization material and finish housing nylon flammability rating ul94v-2 contacts tin plated, copper alloy related product data used by the disk drive industry product specification 108-5155 .996 [25.30] .217 [5.50] ref. .933 [23.70] .600 [15.24] .400 [10.16] .167 [4.23] .933 [23.70] .200 [5.08] .600 [15.24] .167 [4.23] .200 [5.08] .400 [10.16] .090 [2.30] 2 plcs. .059 [1.50] 4 plcs. .215 [5.45] .209 [5.30] .402 [10.20] .453 [11.50] .161 [4.10] .512 [13.00] .362 [9.20] .346 [8.80] .016 [.400] ref. a ref.* 432 1 part no. 174804* recommended pc board hole layout .062 [1.57] thick pc board notes: mates with socket housing part no. 1-480424-0. other mating connectors include a vertical pc board socket header and the insulation displacement connectors (idc). part no. a dim.* description 174804-1 .150 long clamp 3.80 with kink 174804-2 .150 clamp 3.80 without kink 174804-3 .116 short clamp 2.95 4 circuit, in-line note: all part numbers are rohs compliant.

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