aj7 (j7) construction power rocker switch aj7 (j7) switches small size aj7 switch 10a type standard actuator aj7 switch 10a type wide actuator aj7 switch 6a type features 1. power rocker switches for safety requirements. ?all versions comply with class ii en61058-1 insulation grade. insulation distance: 8mm min. contact gap: 3mm min. ?international standard-approved status 2. high inrush current resistance is ideal for of?e automation equipment. 3. operation that only requires a light touch the best operation characteristics were sought by analyzing touch data gathered by monitoring 1,500 people. ?power rocker switch touch curve 4. a broad product line the aj7 switches are available with ?e different types of terminals: quick- connect terminals, soldering terminals, pc board terminals, right angle terminals and left angle terminals. 5. eight standard actuator colors white, black, red, dark gray, light gray, blue, green, yellow 6. cadmium-free contact compatibility. 7. tv-5 rating type added to lineup precautions when using cadmium-free contact type models with cadmium-free contacts have been introduced in order to reduce environmentally harmful substances. (? is af?ed to the end of the part number.) we ask customers who are currently using products with cadmium-containing contacts (no ? at the end of the part number) to please make the switch to models with cadmium-free contacts. when switching, operating life may differ depending on the load. please be sure to ver ify this by conducting an evaluation using actual equipment. compliance with rohs directive already approved aj7 switch 10a type standard actuator type ul/c-ul, enec/vde wide actuator type ul/c-ul, enec/vde aj7 switch 6a type ul/c-ul, enec/vde type inrush contact rating expected life 10a type 100a 10a 250v ac min.10 4 6a type 60a 6a 250v ac stroke force the en60950 (intended for office automation equipment) conforms with a 3mm gap. when directly opening or closing the primary power supply side, a contact gap of at least 3mm is required in order to ensure safety. snap-in clip case actuator contact gap (more than 3mm) all rights rese r v ed ? c opyright panasonic elect r ic w o r k s co., ltd.
aj7 (j7) ordering information tv rating type actuator indication 0: no indication 1: indication (indication on top) 2: indication (indication on top) 3: indication (side indication) 4: indication (indication on top) 5: indication (side indication) 7: aj7 switch rating & size of actuator nil: 10a standard size w: 10a wide size 6: 6a standard size actuator color remark 1) w: white b: black r: red z: dark gray h: light gray l: blue g: green y: yellow flange color nil: black (standard color) (custom ordered color: w: white, r: red, z: dark gray, h: light gray, l: blue, g: green, y: yellow) remark 1, 5) insulation guard nil: short guard type t: long guard type (.187 quick-connect terminal and soldering terminal only) f: cadmium-free product number of poles and operation 1: 1-pole, single throw (on-off) 2: 2-pole, single throw (on-off) aj 7 f terminal shape 0: .187 quick-connect terminal 1: soldering terminal 2: pc board terminal 3: pc board right angle terminal (for standard actuator only) 4: pc board left angle terminal (for standard actuator only) remarks: 1. the 10a type has indication on the actuator. 2. the correspondence between actuator colors and flange colors marked with an asterisk differs according to the type; refer to the remark for the product types. 3. i o ?is engraved on all flanges. 4. the color of indication on the actuator: ?white actuator: black ?others: white 5. the flange color of 6a type is black only. 6. they come with a stamp indicating international standards without your request. actuator indication 0: no indication 2: indication (indication on top) 7: aj7 switch actuator color b: black rating tv: tv rating f: cadmium-free product number of poles and operation 2: 2-pole, single throw (on-off) aj 7 2 b t v f terminal shape 0: .187 quick-connect terminal 1: soldering terminal all rights rese r v ed ? c opyright panasonic elect r ic w o r k s co., ltd.
aj7 (j7) actuator indications on products made to order product types 1. 10 a type 1) standard actuator type (1) without indication on actuators remarks: 1. a letter indicating the actuator color is entered in place of asterisk. (w: white, b: black, r: red, z: dark gray, h: light gray, l: blue, g: green, and y: yellow). standard ?nge color is black. for other colors type, they are custom ordered. for requests of other ?nge color, please enter the following letter before the ? in the part number. (w: white, r: red, z: dark gray, h: light gray, l: blue, g: green and y: yellow) 2. long guard type is available for .187 quick-connect terminal and soldering terminal type. when ordering, please add a ? before the ? at the end of the part number. 3. the color of indication on the actuator: ?for white actuator: black ?for others: white 4. they come with a stamp indicating international standards without your request. 5. note that the position of the i mark on the ?nge is used as a reference for left angle and right angle terminals as shown in the diagram below. this also app lies to the 6a type. te r minal shape poles operating types part no. without indication .187 quick-connect terminal 1-pole on-off aj7100 ? f 2-pole aj7200 ? f soldering terminal 1-pole aj7110 ? f 2-pole aj7210 ? f pc board terminal 1-pole aj7120 ? f 2-pole aj7220 ? f pc board right angle terminal 1-pole aj7130 ? f 2-pole aj7230 ? f pc board left angle terminal 1-pole aj7140 ? f 2-pole aj7240 ? f with indications: the i and o symbols are located on each side, respectively. with indications: the i symbols is located on the side. with indication on top with side indication (when the ? i ? indication is visible on the side of the actuator, it indicates that the switch is in the ?n state.) io i right angle terminal left angle terminal i mark i mark all rights rese r v ed ? c opyright panasonic elect r ic w o r k s co., ltd.
aj7 (j7) (2) with indication on actuators remarks: 1. a letter indicating the actuator color is entered in place of asterisk. (w: white, b: black, r: red, z: dark gray, h: light gray, l: blue, g: green, and y: yellow). standard ?nge color is black. for other colors type, they are custom ordered. for requests of other ?nge color, please enter the following letter before the ? in the part number. (w: white, r: red, z: dark gray, h: light gray, l: blue, g: green and y: yellow) 2. long guard type is available for .187 quick-connect terminal and soldering terminal type. when ordering, please add a ? before the ? at the end of the part number. 3. the color of indication on the actuator: ?for white actuator: black ?for others: white 4. they come with a stamp indicating international standards without your request. 5. note that the position of the i mark on the ?nge is used as a reference for left angle and right angle terminals as shown in the diagram below. this also app lies to the 6a type. 2) wide actuator type (1) without indication on actuators (2) with indication on actuators remarks: 1. a letter indicating the actuator color is entered in place of asterisk. (w: white, b: black, r: red, z: dark gray, h: light gray, l: blue, g: green, and y: yellow). standard ?nge color is black. for other colors type, they are custom ordered. for requests of other ?nge color, please enter the following letter before the ? in the part number. (w: white, r: red, z: dark gray, h: light gray, l: blue, g: green and y: yellow) 2. the color of indication on the actuator: ?for white actuator: black ?for others: white 3. they come with a stamp indicating international standards without your request. te r minal shape poles operating types part no. with i o indication with ?o indication .187 quick-connect terminal 1-pole on-off aj7101 ? f aj7102 ? f 2-pole aj7201 ? f aj7202 ? f soldering terminal 1-pole aj7111 ? f aj7112 ? f 2-pole aj7211 ? f aj7212 ? f pc board terminal 1-pole aj7121 ? f aj7122 ? f 2-pole aj7221 ? f aj7222 ? f pc board right angle terminal 1-pole aj7131 ? f aj7132 ? f 2-pole aj7231 ? f aj7232 ? f pc board left angle terminal 1-pole aj7141 ? f aj7142 ? f 2-pole aj7241 ? f aj7242 ? f te r minal shape poles operating types part no. without indication .187 quick-connect terminal 1-pole on-off aj7w100 ? f 2-pole aj7w200 ? f soldering terminal 1-pole aj7w110 ? f 2-pole aj7w210 ? f pc board terminal 1-pole aj7w120 ? f 2-pole aj7w220 ? f te r minal shape poles operating types part no. with i o indication with ?o indication .187 quick-connect terminal 1-pole on-off aj7w101 ? f aj7w102 ? f 2-pole aj7w201 ? f aj7w202 ? f soldering terminal 1-pole aj7w111 ? f aj7w112 ? f 2-pole aj7w211 ? f aj7w212 ? f pc board terminal 1-pole aj7w121 ? f aj7w122 ? f 2-pole aj7w221 ? f aj7w222 ? f right angle terminal left angle terminal i mark i mark all rights rese r v ed ? c opyright panasonic elect r ic w o r k s co., ltd.
aj7 (j7) 2. 6 a type 1) standard actuator type (1) without indication on actuators (2) with indication on actuators (standard color is black. for other color type, they are custom ordered.) remarks: 1. replace the asterisk with a code that indicates the actuator color. b: black (standard), w: white (custom ordered), r: red (custom ordered), z: dark gray (custom ordered), h: light gray (custom ordered) 2. the color of i o indication on the actuator: white actuator: black others: white 3. they come with a stamp indicating international standards without your request. 3. tv rating type specifications 1. contact rating remark: the motor load is in accordance with en61058-1. inrush current can be switched up to the value of 6 times the indicated rating. 2. tv rating te r minal shape poles operating types part no. without indication .187 quick-connect terminal 1-pole on-off aj76100 ? f 2-pole aj76200 ? f soldering terminal 1-pole aj76110 ? f 2-pole aj76210 ? f pc board terminal 1-pole aj76120 ? f 2-pole aj76220 ? f pc board right angle terminal 1-pole aj76130 ? f 2-pole aj76230 ? f pc board left angle terminal 1-pole aj76140 ? f 2-pole aj76240 ? f te r minal shape poles operating types part no. with i o indication with ?o indication .187 quick-connect terminal 1-pole on-off aj76101 ? f aj76102 ? f 2-pole aj76201 ? f aj76202 ? f soldering terminal 1-pole aj76111 ? f aj76112 ? f 2-pole aj76211 ? f aj76212 ? f pc board terminal 1-pole aj76121 ? f aj76122 ? f 2-pole aj76221 ? f aj76222 ? f pc board right angle terminal 1-pole aj76131 ? f aj76132 ? f 2-pole aj76231 ? f aj76232 ? f pc board left angle terminal 1-pole aj76141 ? f aj76142 ? f 2-pole aj76241 ? f aj76242 ? f te r minal shape poles operating types part no. without indication with ?o indication .187 quick-connect terminal 2-pole on-off aj7200btvf aj7202btvf soldering terminal aj7210btvf aj7212btvf type voltage resistive load (cos ] 1.0) motor load (en61058-1) (cos ] 0.6) inrush load 10a type 250v ac 10a 4a 100a (8.3ms) 6a type 6a 3a voltage resistive load motor load (en6105801) capacitor load (en61058-1) lamp load (ul1054) expected electrical life (cos ] 1.0) (cos ] 0.6) (inrush load) (tv-5) (at 7 cpm) 120v ac 5/78a min. 2.5 10 4 250v ac 10a 4a 100a (8.3ms) min. 10 4 all rights rese r v ed ? c opyright panasonic elect r ic w o r k s co., ltd.
aj7 (j7) 3. characteristics remark: test conditions are in accordance with en61058-1, ul1054 and jis c 6571. * except tv rating type dimensions mm general tolerance: 0.5 expected life (min. operations) mechanical min. 5 10 4 (at 20 cpm.) electrical* min. 10 4 (at 7 cpm., at rated load) initial insulation resistance (between terminals) min. 100 m ? (at 500v dc measured by insulation resistive meter) initial breakdown voltage (between terminals) 2,000 vrms detection current: 10 ma initial contact resistance (by voltage drop at 1a, 2 to 4v dc) max. 100m ? temperature rise at 6 10 3 ope. or less max. 30 c (ul1054) from 6 10 3 ope. to 10 4 max. 55 c (en61058-1) vibration resistance 10 to 55 hz at double amplitude of 1.5mm shock resistance min. 490m/s 2 {50 g} actuator strength 40 n {4.08kgf} for 1 minute (operating direction) tensile terminal strength 100 n {10.2kgf} for 1 minute or more (pull & push direction) ambient temperature ?5 c to +85 c (not freezing below 0 c) flame retardancy ul94v-0 tr acking resistance min. 175 operating force (reference characteristics) 1-pole 2.2 1.2n {0.22 0.12kgf} 2-pole 4 2.5n {0.41 0.25kgf} contact material agsno 2 alloy the dimension diagram for the standard actuator types is common to both the 10a type and the 6a type. 1. .187 quick-connect terminal/long guard type 21 19 10 4.8 16.5 8.5 3 5.313 2 12.5 8.75 0.8 4.375 10 12.8 15 32 4 offon 1.4 dia. 2-pole 1-pole remark: as for soldering type, only terminal is different. diagram of recommended locations for panel mounting holes 12.9 + 0.1 ? 0 x long guard type .187 quick-connect terminal panel thickness x 0.75 to 1.25 19.2 1.25 to 2 19.4 2 to 3 19.8 21 19 10 4.8 8.5 3 5.313 2 32 4 9 offon 1.4 dia. + 0 ? 0.1 + 0 ? 0.1 + 0 ? 0.1 all rights rese r v ed ? c opyright panasonic elect r ic w o r k s co., ltd.
aj7 (j7) 2. soldering terminal 2-pole 1-pole 21 19 10 16.5 8.5 2.6 5.313 2 12.5 8.75 0.8 4.375 10 12.8 15 32 4 1.6 offon diagram of recommended locations for panel mounting holes 12.9 + 0.1 ? 0 x long guard type soldering terminal panel thickness x 0.75 to 1.25 19.2 1.25 to 2 19.4 2 to 3 19.8 on off 19 10 21 5.3 2 13 8.5 1.6 2.6 9 32 4 + 0 ? 0.1 + 0 ? 0.1 + 0 ? 0.1 mm general tolerance: 0.5 3. pc board terminal 21 19 10 16.5 5.3 13 2 12.5 8.75 0.8 4.375 10 12.8 15 32 4 (7.5) 4 1.3 offon 2-pole 1-pole diagram of recommended locations for panel mounting holes pc board pattern panel thickness x 0.75 to 1.25 19.2 1.25 to 2 19.4 2 to 3 19.8 12.9 + 0.1 ? 0 x 2-pole 1-pole 4-1.8 0.1 8.75 0.1 4-1.8 0.1 4.375 0.1 10 0.1 10 0.1 + 0 ? 0.1 + 0 ? 0.1 + 0 ? 0.1 4. pc board right angle terminal 21 19 16.5 5.3 13 2 10 12.8 15 32 4 82 0.8 offon 4 12.5 2-pole 1-pole remark: a type left angle terminals is also available. diagram of recommended locations for panel mounting holes pc board pattern panel thickness x 0.75 to 1.25 19.2 1.25 to 2 19.4 2 to 3 19.8 x 15.0 0.3 terminal side 12.9 +0.1 0 17.5 0.3 4-1.8 0.1 8 0.1 2-1.8 0.1 10 0.1 10 0.1 2-pole 1-pole + 0 ? 0.1 + 0 ? 0.1 + 0 ? 0.1 all rights rese r v ed ? c opyright panasonic elect r ic w o r k s co., ltd.
aj7 (j7) notes reference 5. wide actuator type 21 19 10 4.8 16.5 8.5 3 5.3 13 2 8.75 0.8 4.375 32 4 19 21.8 24 21 offon 1.4 dia. 2-pole 1-pole diagram of recommended locations for panel mounting holes remark: dimensions for the terminals of soldering terminal type and pc board terminal type are the same as those of standard size type. panel thickness x 1 to less than 1.8 19.2 1.8 to 2.3 19.9 21.9 +0.1 0 x + 0 ? 0.1 + 0 ? 0.1 mm general tolerance: 0.5 1. switch mounting mount the switch with the hole cutting dimensions shown in the dimensions. contact us if you are considering using a panel of other than the recommended size and shape. 2. regarding fastening lead wires to terminals 1) when connecting the tab terminals, use a .187 quick-connect and insert the terminals straight in. if they are skewed, the terminals will require excessive insertion force. in addition, there is some variation in the insertion force required for different receptacles from different manufacturers, so con?m how much force is needed under actual conditions. do not solder wires onto tab terminals. 2) with manual soldering: complete the soldering connection work within 3 seconds with the tip of the soldering iron (60w soldering iron) at a temperature of 420? or lower, and take care not to apply any force to the terminal area. av oid touching the switch with soldering iron. refer to the diagram above, ?oldering position, for details on the position where a wire should be soldered to a terminal. when soldering pc board terminals, k eep soldering time to within 5 s at 270 c soldering bath or within 3 s at 350 c soldering bath. 3) the terminals should be connected in such a way that they are not under constant stress from the connecting wires. 4) terminal material is copper alloy which may discolor due to ?ger s oil or after a long time. but that discoloration does not effect actual performance. 3. resistance to chemicals to clean the switch unit, use a neutral detergent diluted with water. do not use acidic or alkaline solvents as they may damage the switch. furthermore, be careful not to get any of the detergent solution inside of the switch while cleaning it. 4. environment av oid using and storing these switches in a location where they will be exposed to corrosive gases, silicon, or high dust levels, all of which can have an adverse effect on the contacts. 5. take care not to drop the product as it may impair perfomance. contact terminal and ground terminal soldering position when wrapping or soldering a wire around a terminal, do so in the shaded area indicated in the diagram at left. 1. outline of ul1054 test overload test aj7: 15a 250v ac (power factor 0.75 to 0.8) 50 operation endurance test aj7: 10a 250v ac (power factor 0.75 to 0.8) 6 10 3 operation after testing, temperature rise of terminals should be less than 30 c and no abnormality should be observed in characteristics. 2. outline of en61058-1 test after switching 5 10 3 times on the below load condition at both 85 c and 25 10 c, temperature rise of terminals should be less than 55 c and no abnormality should be observed in characteristics. + 5 0 24a 50 to 100ms j7: 10a ac : 250v (power factor 0.6) 2 sec. 4 sec. all rights rese r v ed ? c opyright panasonic elect r ic w o r k s co., ltd.
aj7 (j7) introduction to 4p connectors for the aj7 switch (produced by nippon tanshi co., ltd) notes) this aj7 switch connector is not av ailable from matsushita electric works. contact us for further details on this connector. suitable switches: aj7 switch, .187 quick-connect terminal (note: terminal guard long type switches are not suitable for this connector.) housing product number: 4120-4204 receptacle product number: 171901-m2 all rights rese r v ed ? c opyright panasonic elect r ic w o r k s co., ltd.
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