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amp superseal connectors 1.0 mm system for the automotive market rohs ready 1-cover superseal 1.0.qxd 09.06.2008 16:10 uhr seite 1 superseded not the latest revision
tyco electronics global automotive division 1-cover superseal 1.0.qxd 09.06.2008 16:10 uhr seite 2
1 the 5 application areas 2-inhalt superseal 1.0.qxd 09.06.2008 16:14 uhr seite 1
innovative technologies tyco electronics is the worlds largest passive electronic components manufacturer and a world leader in cutting-edge wireless technologies. tyco electronics has facilities located in over 50 countries, serving customers in the aerospace, automotive, computer, communications, consumer electronics, industrial and power industries. the global automotive division follows the globalization goals of our customers, speeds up the integration of new technologies and enables our customers access to our vast product portfolio and services. terminals & connectors tyco electronics offers a broad range of high quality terminals and connectors. our electrical/electronic interconnection products and solutions are used to electrically and mechanically join wires and cables, printed circuit boards, integrated circuit packages and batteries. tyco electronics expanding capabilities include new copper and fiber-optic connectors, wires, cables/cable management systems that are designed to meet automotive industry demands. the amp brand encompasses the broadest range of connectors in the world, including high-density, high-speed designs for leading-edge communications equipment. literature no. 1308092-2 cable assembly systems tyco electronics is your partner for special cable assemblies. tyco electronics offers research and development capabilities, prototyping, samples as well as manufacturing facilities for special cable assemblies. this includes overmold technology, semi/fully automatic manufacturing, testing equipment and appliances for handling of high volume production. literature no. 1654288-2 2 2-inhalt superseal 1.0.qxd 09.06.2008 16:14 uhr seite 2
mechatronics a variety of technical products are designed today by integrating mechanical components and electronic hardware into one packaging unit thus creating true mechatronic solutions. mechatronic applications offer amazing and versatile potentials related to functionality, cost, space requirements and quality. tyco electronics contributes to those applications with its wide range of innovative and cost-effective product and process technologies. advanced stamping, injection molding and assembly techniques are applied along with highly selective surface plating methods. literature no. 1308091-2 sensor technology contact-less measuring eliminates interference effects, wear and tear, and provides increased reliability. tyco electronics, one of the largest technology providers for the automobile industry, offers contact-less sensors for a variety of applications. as sensor manufacturer and processing partner, tyco electronics also provides project planning support for new sensor applications, assistance in the selection of the appropriate sensor technology for the respective application, and assistance with defining the corresponding mechanical, electrical and magnetic interface. tyco electronics has a broad electromechanical portfolio that includes robust housing technologies, connector systems, and temperature stable designs based on foil and cable networks. this combination of technologies and experience ensures that reliable and cost effective sensor solutions are available for all application types. literature no. 1308086-2 relays and switching modules automotive technology and integrated systems continue to develop rapidly with electric and electronic systems in todays vehicles playing an increasingly important role for traffic safety and travelling comfort. automotive relays and switching modules (ar & sm) of tyco electronics global automotive division offer a wide range of the most important components for such systems and is the worlds number one participant in this industry sector. tyco electronics has competencies in development, production and related technologies as well as application support, which ensures a competitive edge and mutual business growth on a worldwide scale. literature no. 1308085-2 global automotive division 3 2-inhalt superseal 1.0.qxd 09.06.2008 16:14 uhr seite 3
power distribution systems in automotive environments, the extensive net of electrical/electronic loads requires complex powernet structures. the next evolution of these structures include intelligent control and distribution systems. tyco electronics is working on modules with intelligent technology combinations. our capabilities include, power distribution units that incorporate integrated switching and protection functions along with flexibility and maximizing modularity to best suit our customer needs. literature no. 1308087-2 inductive systems the global automotive division is your source for interconnection and wireless technologies for automotive, truck and off-highway oems and tier 1 suppliers. with the design competency center in oostkamp (belgium), and strategic production centers in evora (portugal), bangalore (india), shenzhen (china), and oostkamp (belgium), tyco electronics inductive systems is ready to offer you any lf-application component required in the automotive industry. the inductive system group focuses on the customer requirement in order to design to the exact demand. this is achieved by highly- technical, intelligent and cost-efficient engineering. in order to be a leader in design, tyco electronics inductive systems has a vast product portfolio, which consists out of antennas, actuators and integrated modules. next to that, several specific applications are designed. literature no. 1308089-2 alternative power systems components for hybrid and fuelcell technology tyco electronics is a leader in next-generation transportation technologies and products for hybrid and electric vehicles. the global automotive division is your source for high voltage power distribution, high current contacts, high voltage connectors and cables, high voltage relays, sensors and temperature protection devices for hybrid and other alternative powered vehicles. literature no. 1308093-2 4 2-inhalt superseal 1.0.qxd 09.06.2008 16:14 uhr seite 4
high speed data networking high speed data networking within the automobile is becoming more predominant. what was till now restricted to the high end of the market utilizing system such as the most ? network, high speed data transmission based on optical fibers, now with the introduction of ipods, display screens and cameras results in the need for high speed networking throughout all platforms. most ? is a trademark literature no. 1308084-2 tyco electronics . o ur commitment . y our advantage . tyco electronics businesses operate in thousands of different areas of industry. the products and services we deliver all have one thing in common: they are vital to everyday living. individuals and companies worldwide have critical needs. and every minute of every day, we satisfy them. global automotive division wireless technologies radar sensors & antennas for telematics tyco electronics is a world leading supplier of radar technology for the automotive industries. in cooperation with system integrators and oems, tyco electronics developed 24 ghz high resolution short range radar sensors in ultra wide band technology and 77 ghz adaptive cruise control radar front ends suitable for driver assistance applications, which enable advanced active and passive safety systems. tyco electronics develops, produces and supplies antennas for the automotive industries. single to quad band antennas are available in state of the art planar and dipole technologies. all telematic frequency bands for satellite radio, navigation, emergency positioning and cellular mobile communications are covered. literature no. 1308090-2 5 2-inhalt superseal 1.0.qxd 09.06.2008 16:14 uhr seite 5
tyco electronics technology portfolio connector systems / electromechanical components relays wireless products sensors fiber optic products wire & cable application tooling antennas, gps antennas, integrated antenna systems circuit protection devices tubing & harnessing products touch screen displays resistors & inductors heat sinks & thermal solutions switches and knobs 6 battery connectors & assemblies identification labeling products racks & panels smart cards / leadframes 2-inhalt superseal 1.0.qxd 09.06.2008 16:14 uhr seite 6
tyco electronics at your service internet homepage www.tycoelectronics.com www.tycoelectronics.com/automotive electronic internet catalog www.catalog.tycoelectronics.com tyco electronics online the tyco electronics website is an innovative and interactive source for application information, product updates and technical solutions. our step-by-step software makes our website intuitive and user-friendly to better serve you! please contact us at: www.tycoelectronics.com/automotive product information center (pic) you can rely on tyco electronics pic team to provide you support for answers to your general information or technical questions in an efficient and effective manner. to reach our pic staff, please contact your local tyco electronics organization. product and machine literature tyco electronics offers a variety of product specific catalogs, brochures and high impact flyers to help better serve you! for more information on literature for tyco electronics global automotive division, please contact your local tyco electronics organization or go to www.tycoelectronics.com/automotive 7 @ 2-inhalt superseal 1.0.qxd 09.06.2008 16:14 uhr seite 7
quality guidelines amp superseal connectors 1.0 mm system for the automotive market catalog 1308072-2 revised 6-2008 all specifications subject to change. consult tyco electronics for latest specifications. 8 terminal damaged cut off tab too long crimp barrel distorted incorrect terminal bend conductor brush protruding into terminal body bellmouth on wrong end insulation inside the wire crimp crimp height too tight terminal twisted cut off tab deformed asymmetric crimp unacceptable formation excessive flash and/or cracks terminal feed incorrectly adjusted anvil and crimper not aligned or worn insulation is pierced and could damage conductor insulation legs are not closed insulation material is pierced insulation is not securely held legs do not overlap insulation is not securely held insulation is over crimped incorrect applicator adjustment insulation crimp wire size too large wire size too small crimp barrel does not close legs too close to bottom of crimp. insufficient deforma- tion of strands, showing voids incorrect terminal/wire selection crimp height too loose crimp height too tight insufficient deformation, showing voids flash at under side of crimp, due to over crimping incorrect crimp height adjustment wire crimp 2-inhalt superseal 1.0.qxd 09.06.2008 16:14 uhr seite 8
quality guidelines (continued) amp superseal connectors 1.0 mm system for the automotive market catalog 1308072-2 revised 6-2008 all specifications subject to change. consult tyco electronics for latest specifications. 9 f-crimp for double wire applications with different size wires always place wire with smallest outer diameter in the bottom insulation is securely held crimp barrel closed bellmouth must always be present locking lances and terminal body not deformed bellmouth permissible cut off tabs present crimp barrel is closed, legs support each other sufficient gap between legs and bottom of crimp all strands are equally distributed and deformed insulation is securely held legs overlap insulation securely held legs must pass each other overlap crimp wrap over crimp correct selection of wire, terminal and applicator wire crimp wire crimp insulation crimp correct insulation diameter, applicator and terminal examples: con- part wire toler- appli- tact no. range ance cation (mm 2 ) (mm) spec. mqs 962885 0.2?.5 0.03 114-18025 962886 jpt 927775 0.5?.0 0.05 114-18050 jpt 927773 1.5?.5 0.05 114-18050 digital crimp height micrometer (0.001 mm increments) acc. to din iso 9001 part no. 547203-1 crimp height measurement crimp heights and tolerances for crimp height tolerances for any given contact, please refer to the relevant application specification. insulation crimp test 30 30 wire crimp without conductor insulation must be securely held after bend test insulation present conductor present correct 2-inhalt superseal 1.0.qxd 09.06.2008 16:14 uhr seite 9
restriction on the use of hazardous substances (rohs) amp superseal connectors 1.0 mm system for the automotive market catalog 1308072-2 revised 6-2008 all specifications subject to change. consult tyco electronics for latest specifications. 10 at tyco electronics, we?e ready to support your rohs requirements. we?e assessed more than 1.5 million end items/components for rohs compliance, and issued new part numbers where any change was required to eliminate the restricted materials. part numbers in this catalog are identified as: rohs compliant part numbers in this catalog are rohs compliant, unless marked otherwise. these products comply with european union directive 2002/95/ec as amended 1 january 2006 that restricts the use of lead, mercury, cadmium, hexavalent chromium, pbb, and pbde in certain electrical and electronic products sold into the eu as of 1 july 2006. note: for purposes of this catalog, included within the definition of rohs compliant are products that are clearly ?ut of scope?of the rohs directive such as hand tools and other non-electrical accessories. non-rohs compliant these part numbers are identified with a t ?symbol. these products do not comply with the material restrictions of the european union directive 2002/95/ec. 5 of 6 compliant a l ?symbol identifies these part numbers. these products do not fully comply with the european union directive 2002/95/ec because they contain lead in solderable interfaces (they do not contain any of the other five restricted substances above allowable limits). however, these prod- ucts may be suitable for use in rohs applications where there is an application-based exception for lead in solders, such as the server, storage, or networking infrastructure exemption. note: information regarding rohs compliance is provided based on reasonable inquiry of our suppliers and represents our current actual knowledge based on the information provided by our suppliers. this information is subject to change. for latest compliance status, refer to our website referenced below. getting the information you need our comprehensive on-line rohs customer support center provides a forum to answer your questions and support your rohs needs. a rohs faq (frequently asked questions) is available with links to more detailed information. you can also submit rohs questions and receive a response within 24 hours during a normal work week. the support center also provides: cross-reference from non-compliant to compliant products ability to browse rohs compliant products in our on-line catalog: http://ecommas.tycoelectr onics.com/commer ce/alt/rohsalthome.do downloadable technical data customer information presentation more detailed information regarding the definitions used above so whatever your questions when it comes to rohs, we?e got the answers at www .tycoelectr onics.com/leadfr ee rohs customer support center restriction on the use of hazardous substances (rohs) 2-inhalt superseal 1.0.qxd 09.06.2008 16:14 uhr seite 10
awg conversion table (average value) amp superseal connectors 1.0 mm system for the automotive market catalog 1308072-2 revised 6-2008 all specifications subject to change. consult tyco electronics for latest specifications. 11 remark: starting from 0.03 mm 2 (awg 32) a wire can be crimped. awg code diameter (inch) diameter (mm) f (mm 2 ) 000000 0.5800 14.733 170.0 00000 0.5165 13.13 0 135.0 0000 0.4600 11.684 103.8 000 0.4096 10.40 00 79.0 00 0.3648 9.27 00 67.5 0 0.3249 8.25 0 53.4 1 0.2893 7.34 0 42.2 2 0.2576 6.55 33.7 3 0.2294 5.82 26.6 4 0.2043 5.18 21.0 5 0.1819 4.62 16.9 6 0.1620 0 4.115 13.25 7 0.1443 3.66 10.25 8 0.1285 3.26 8.34 9 0.1144 2.90 6.6 10 0.1019 2.59 5.27 11 0.0907 2.30 4.15 12 0.0808 2.05 3.3 13 0.0720 1.83 2.63 14 0.0641 1.63 2.08 15 0.0571 1.45 1.65 16 0.0508 1.29 1.305 17 0.0453 1.14 1.01 18 0.0403 1.02 0.79 19 0.0359 0.91 0.65 20 0.0320 0.81 0.51 21 0.0285 0.72 0.407 22 0.0253 0.64 0.32 23 0.0226 0 0.57 0.255 24 0.0201 0 0.51 0.205 25 0.0179 0 0.455 0.162 26 0.0159 0 0.40 0 0.125 27 0.0142 0 0.36 0 0.102 28 0.0126 0 0.320 0.08 29 0.0113 0 0.287 0.0646 30 0.0100 0 0.254 0.0516 31 0.0089 0 0.226 0.04 32 0.0080 0 0.203 0.0324 33 0.0071 0 0.180 0.0255 34 0.0063 0 0.160 0.02 35 0.0056 0 0.142 0.0158 36 0.0050 0 0.127 0.0127 37 0.0045 0 0.114 0.01 38 0.0040 0 0.101 0.008 39 0.0035 0 0.089 0.0062 40 0.0031 0 0.079 0.0049 41 0.0028 0 0.071 0.00395 42 0.0025 0 0.064 0.00321 43 0.0022 0 0.056 0.00246 44 0.00198 0 0.050 0.00196 45 0.00176 0 0.045 46 0.00157 0 0.040 47 0.00140 0 0.036 48 0.00124 0 0.031 49 0.00110 0 0.028 50 0.00099 0 0.025 conversion tables most of the wire size ranges are mentioned in mm 2 , as well as the insulation diameters which are in many cases only in mms. we therefore included the con- version tables on pages 12 and 13. please note that wire and insula- tion sizes are for guidance only. consult the customer drawing for precise detail. flk/flr cable flk and flr stand for german din (72551) abbreviations. flk means: in german: f ahrzeug l eitung k unststoff in english: vehicle cable plastic flr means: in german: f ahrzeug l eitung r eduziert in english: thin walled cable (reduced insulation thickness) 2-inhalt superseal 1.0.qxd 09.06.2008 16:14 uhr seite 11
conversion table ?inch/mm amp superseal connectors 1.0 mm system for the automotive market catalog 1308072-2 revised 6-2008 all specifications subject to change. consult tyco electronics for latest specifications. 12 inch 0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0 0.0 0 00 0.0254 0.0508 0.0762 0.1016 0.1270 0.1524 0.1778 0.2032 0.2286 0.010 0.2540 0.2794 0.3048 0.3302 0.3556 0.3810 0.4064 0.4318 0.4572 0.4826 0.020 0.5080 0.5334 0.5588 0.5842 0.6096 0.6350 0.6604 0.6858 0.7112 0.7366 0.030 0.7620 0.7874 0.8128 0.8382 0.8636 0.8890 0.9144 0.9398 0.9652 0.9906 0.040 1.0160 1.0414 1.0668 1.0922 1.1176 1.1430 1.1684 1.1938 1.2192 1.2446 0.050 1.2700 1.2954 1.3208 1.3462 1.3716 1.3970 1.4224 1.4478 1.4732 1.4986 0.060 1.5240 1.5494 1.5748 1.6002 1.6256 1.6510 1.6764 1.7018 1.7272 1.7526 0.070 1.7780 1.8034 1.8288 1.8542 1.8796 1.9050 1.9304 1.9558 1.9812 2.0066 0.080 2.0320 2.0574 2.0828 2.1062 2.1336 2.1590 2.1844 2.2098 2.2352 2.2606 0.090 2.2860 2.3114 2.3368 2.3622 2.3876 2.4130 2.4384 2.4638 2.4892 2.5146 0.100 2.5400 2.5654 2.5908 2.6162 2.6416 2.6670 2.6924 2.7178 2.7432 2.7686 0.110 2.7940 2.8194 2.8448 2.8702 2.8956 2.9210 2.9464 2.9718 2.9972 3.0226 0.120 3.0480 3.0734 3.0988 3.1242 3.1496 3.1750 3.2004 3.2258 3.2512 3.2766 0.130 3.3020 3.3274 3.3528 3.3782 3.4036 3.4290 3.4544 3.4798 3.5052 3.5306 0.140 3.5560 3.5814 3.6068 3.6322 3.6576 3.6830 3.7084 3.7338 3.7592 3.7846 0.150 3.8100 3.8354 3.8608 3.8862 3.9116 3.9370 3.9624 3.9878 4.0132 4.0386 0.160 4.0640 4.0894 4.1148 4.1402 4.1656 4.1910 4.2164 4.2418 4.2672 4.2926 0.170 4.3180 4.3434 4.3688 4.3942 4.4196 4.4450 4.4704 4.4958 4.5212 4.5466 0.180 4.5720 4.5974 4.6228 4.6482 4.6736 4.6990 4.7244 4.7498 4.7752 4.8006 0.190 4.8260 4.8514 4.8768 4.9022 4.9276 4.9530 4.9784 5.0038 5.0292 5.0546 0.200 5.0800 5.1054 5.1308 5.1562 5.1816 5.2070 5.2324 5.2578 5.2832 5.3086 0.210 5.3340 5.3594 5.3848 5.4102 5.4356 5.4610 5.4864 5.5118 5.5372 5.5626 0.220 5.5880 5.6134 5.6388 5.6642 5.6896 5.7150 5.7404 5.7658 5.7912 5.8166 0.230 5.8420 5.8674 5.8928 5.9182 5.9436 5.9690 5.9944 6.0198 6.0452 6.0706 0.240 6.0960 6.1214 6.1468 6.1722 6.1976 6.2230 6.2484 6.2738 6.2992 6.3246 0.250 6.3500 6.3754 6.4008 6.4262 6.4516 6.4770 6.5024 6.5278 6.5532 6.5786 0.260 6.6040 6.6294 6.6548 6.6802 6.7056 6.7310 6.7564 6.7818 6.8072 6.8326 0.270 6.8580 6.8834 6.9088 6.9342 6.9596 6.9850 7.0104 7.0358 7.0612 7.0866 0.280 7.1120 7.1374 7.1628 7.1882 7.2136 7.2390 7.2644 7.2898 7.3152 7.3406 0.290 7.3660 7.3914 7.4168 7.4422 7.4676 7.4930 7.5184 7.5438 7.5692 7.5946 0.300 7.6200 7.6454 7.6708 7.6962 7.7216 7.7470 7.7724 7.7978 7.8232 7.8486 0.310 7.8740 7.8994 7.9248 7.9502 7.9756 8.0010 8.0264 8.0518 8.0772 8.1026 0.320 8.1280 8.1534 8.1788 8.2042 8.2296 8.2550 8.2804 8.3058 8.3312 8.3566 0.330 8.3820 8.4074 8.4328 8.4582 8.4836 8.5090 8.5344 8.5598 8.5852 8.6106 0.340 8.6360 8.6614 8.6868 8.7122 8.7376 8.7630 8.7884 8.8138 8.8392 8.8646 0.350 8.8900 8.9154 8.9408 8.9662 8.9916 9.0170 9.0424 9.0678 9.0932 9.1186 0.360 9.1440 9.1694 9.1948 9.2202 9.2456 9.2710 9.2964 9.3218 9.3472 9.3726 0.370 9.3980 9.4234 9.4488 9.4742 9.4996 9.5250 9.5504 9.5758 9.6012 9.6266 0.380 9.6520 9.6774 9.7028 9.7282 9.7536 9.7790 9.8044 9.8298 9.8552 9.8806 0.390 9.9060 9.9314 9.9568 9.9822 10.0076 10.0330 10.0584 10.0838 10.1092 10.1346 0.400 10.1600 10.1854 10.2108 10.2362 10.2616 10.2870 10.3124 10.3378 10.3632 10.3886 0.410 10.4140 10.4394 10.4648 10.4902 10.5156 10.5410 10.5664 10.5918 10.6172 10.6426 0.420 10.6680 10.6934 10.7188 10.7442 10.7696 10.7950 10.8204 10.8458 10.8712 10.8966 0.430 10.9220 10.9474 10.9728 10.9982 11.0236 11.0490 11.0744 11.0998 11.1252 11.1506 0.440 11.1760 11.2014 11.2268 11.2522 11.2776 11.3030 11.3284 11.3538 11.3792 11.4046 0.450 11.4300 11.4554 11.4808 11.5062 11.5316 11.5510 11.5824 11.6078 11.6332 11.6586 0.460 11.6840 11.7094 11.7348 11.7602 11.7856 11.8110 11.8364 11.8618 11.8872 11.9126 0.470 11.9380 11.9634 11.9888 12.0142 12.0396 12.0650 12.0904 12.1158 12.1412 12.1666 0.480 12.1920 12.2174 12.2428 12.2682 12.2936 12.3190 12.3444 12.3698 12.3952 12.4206 0.490 12.4460 12.4714 12.4968 12.5222 12.5476 12.5730 12.5984 12.6238 12.6492 12.6746 0.500 12.7000 inch 0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.009 2-inhalt superseal 1.0.qxd 09.06.2008 16:14 uhr seite 12
conversion table ?inch/mm (continued) amp superseal connectors 1.0 mm system for the automotive market catalog 1308072-2 revised 6-2008 all specifications subject to change. consult tyco electronics for latest specifications. 13 inch 0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.500 12.7000 12.7254 12.7508 12.7762 12.8016 12.8270 12.8524 12.8778 12.9032 12.9286 0.510 12.9540 12.9794 13.0048 13.0302 13.0556 13.0810 13.1064 13.1318 13.1572 13.1826 0.520 13.2080 13.2334 13.2588 13.2842 13.3096 13.3350 13.3604 13.3858 13.4112 13.4366 0.530 13.4620 13.4874 13.5128 15.5382 13.5636 13.5890 13.6144 13.6398 13.6652 13.6906 0.540 13.7160 13.7414 13.7668 13.7922 13.8176 13.8430 13.8684 13.8938 13.9192 13.9446 0.550 13.9700 13.9954 14.0208 14.0462 14.0716 14.0970 14.1224 14.1478 14.1732 14.1986 0.560 14.2240 14.2494 14.2748 14.3002 14.3256 14.3510 14.3764 14.4018 14.4272 14.4526 0.570 14.4780 14.5034 14.5288 14.5542 14.5796 14.6050 14.6304 14.6558 14.6812 14.7066 0.580 14.7320 14.7574 14.7828 14.8082 14.8336 14.8590 14.8844 14.9098 14.9352 14.9606 0.590 14.9860 15.0114 15.0368 15.0622 15.0876 15.1130 15.1384 15.1638 15.1892 15.2146 0.600 15.2400 15.2654 15.2908 15.3162 15.3416 15.3670 15.3924 15.4178 15.4432 15.4686 0.610 15.4940 15.5194 15.5448 15.5702 15.5956 15.6210 15.6464 15.6718 15.6972 15.7226 0.620 15.7480 15.7734 15.7988 15.8242 15.8496 15.8750 15.9004 15.9258 15.9512 15.9766 0.630 16.0020 16.0274 16.0528 16.0782 16.1036 16.1290 16.1544 16.1798 16.2052 16.2306 0.640 16.2560 16.2814 16.3068 16.3322 16.3576 16.3830 16.4084 16.4338 16.4592 16.4846 0.650 16.5100 16.5354 16.5608 16.5862 16.6116 16.6370 16.6624 16.6878 16.7132 16.7386 0.660 16.7640 16.7894 16.8148 16.8402 16.8656 16.8910 16.9164 16.9418 16.9672 16.9926 0.670 17.0180 17.0434 17.0688 17.0942 17.1196 17.1450 17.1704 17.1958 17.2212 17.2466 0.680 17.2720 17.2974 17.3228 17.3482 17.3736 17.3990 17.4244 17.4498 17.4752 17.5006 0.690 17.5260 17.5514 17.5768 17.6022 17.6276 17.6530 17.6784 17.7038 17.7292 17.7546 0.700 17.7800 17.8054 17.8308 17.8562 17.8816 17.9070 17.9324 17.9528 17.9832 18.0086 0.710 18.0340 18.0594 18.0848 18.1102 18.1356 18.1610 18.1864 18.2118 18.2372 18.2626 0.720 18.2880 18.3134 18.3388 18.3642 18.3896 18.4150 18.4404 18.4658 18.4912 19.5166 0.730 18.5420 18.5674 18.5928 18.6182 18.6436 18.6690 18.6944 18.7198 18.7452 18.7706 0.740 18.7960 18.8214 18.8468 18.8722 18.8976 18.9230 18.9484 18.9738 18.9992 19.0246 0.750 19.0500 19.0754 19.1008 19.1262 19.1516 19.1170 19.2024 19.2278 19.2532 19.2786 0.760 19.3040 19.3294 19.3548 19.3802 19.4056 19.4310 19.4564 19.4818 19.5072 19.5326 0.770 19.5580 19.5834 19.6088 19.6342 19.6596 19.6850 19.7104 19.7358 19.7612 19.7886 0.780 19.8120 19.8374 19.8628 19.8882 19.9136 19.9390 19.9644 19.9898 20.0152 20.0406 0.790 20.0660 20.0914 20.1168 20.1422 20.1676 20.1930 20.2184 20.2438 20.2692 20.2946 0.800 20.3200 20.3454 20.3708 20.3962 20.4216 20.4470 20.4724 20.4978 20.5232 20.5486 0.810 20.5740 20.5994 20.6248 20.6502 20.6756 20.7010 20.7264 20.7518 20.7772 20.8026 0.820 20.8280 20.8534 20.8788 20.9042 20.9296 20.9550 20.9804 21.0058 21.0312 21.0566 0.830 21.0820 21.1074 21.1328 21.1582 21.1836 21.2090 21.2344 21.2598 21.2852 21.3106 0.840 21.3360 21.3614 21.3868 21.4122 21.4376 21.4630 21.4884 21.5138 21.5392 21.5646 0.850 21.5900 21.6154 21.6408 21.6662 21.6916 21.7170 21.7424 21.7678 21.7932 21.8186 0.860 21.8440 21.8694 21.8948 21.9202 21.9456 21.9710 21.9964 22.0218 22.0472 22.0726 0.870 22.0980 22.1234 22.1488 22.1742 22.1996 22.2250 22.2504 22.2758 22.3012 22.3266 0.880 22.3520 22.3774 22.4028 22.4282 22.4536 22.4790 22.5044 22.5298 22.5552 22.5806 0.890 22.6060 22.6314 22.6568 22.6822 22.7076 22.7330 22.7584 22.7838 22.8092 22.8346 0.900 22.8600 22.8854 22.9108 22.9362 22.9616 22.9870 23.0124 23.0378 23.0632 23.0886 0.910 23.1140 23.1394 23.1648 23.1902 23.2156 23.2410 23.2664 23.2918 23.3172 23.3426 0.920 23.3680 23.3934 23.4188 23.4442 23.4696 23.4950 23.5204 23.5458 23.5712 23.5966 0.930 23.6220 23.6474 23.6728 23.6982 23.7236 23.7490 23.7744 23.7998 23.8252 23.8506 0.940 23.8760 23.9014 23.9268 23.9522 23.9776 24.0030 24.0284 24.0538 24.0792 24.1046 0.950 24.1300 24.1554 24.1808 24.2062 24.2316 24.2570 24.2824 24.3078 24.3332 24.3586 0.960 24.3840 24.4094 24.4348 24.4602 24.4856 24.5110 24.5364 24.5618 24.5812 24.6126 0.970 24.6380 24.6634 24.6888 24.7142 24.7396 24.7650 24.7904 24.8158 24.8412 24.8666 0.980 24.8920 24.9174 24.9428 24.9682 24.9936 25.0190 25.0444 25.0698 25.0952 25.1206 0.990 25.1460 25.1714 25.1968 25.2222 25.2476 25.2730 25.2984 25.3228 25.3492 25.3746 1.000 25.4000 inch 0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.009 2-inhalt superseal 1.0.qxd 09.06.2008 16:14 uhr seite 13
amp superseal connectors 1.0 mm system page 14 contact system housings and connectors application tooling introduction 17 receptacle contacts and cavity plugs 18 plug housing assembly 19 pin headers 20 introduction 21 numerical index 22 tyco electronics global automotive division 2-inhalt superseal 1.0.qxd 09.06.2008 16:14 uhr seite 14
15 the products 2-inhalt superseal 1.0.qxd 09.06.2008 16:14 uhr seite 15
engineering notes amp superseal connectors 1.0 mm system catalog 1308072-2 revised 6-2008 all specifications subject to change. consult tyco electronics for latest specifications. 16 2-inhalt superseal 1.0.qxd 09.06.2008 16:14 uhr seite 16
introduction amp superseal connectors 1.0 mm system for the automotive market catalog 1308072-2 revised 6-2008 all specifications subject to change. consult tyco electronics for latest specifications. 17 designed for the automotive industry, amp superseal connectors meet the sealing requirements outlined in iec 529 and din 40050 i.p 6.7 specifications. the cap and plug connector housings incorporate pre- assembled secondary locks to help insure correct and complete contact insertion into the housing and helps prevent the contacts from backing out during mating. the secondary lock cannot be closed if the contacts are not correctly inserted into the connector housing. cavity plugs are available for sealing unused connector cavities. the double spring contact design (main spring and auxiliary anti-overstress spring) insure low insertion and high contact forces. advantages compact system minimizes packaging requirements sealing reliability proven under harsh conditions designed for ease of manual harness assembly, engine mounting and under hood environments applications wire-to-board (1.0 mm) and ecu applications, under hood or any location where sealing is required suitable for automotive, truck, bus, or off-road vehicles 2-inhalt superseal 1.0.qxd 09.06.2008 16:14 uhr seite 17
receptacle contacts and cavity plug amp superseal connectors 1.0 mm system for the automotive market catalog 1308072-2 revised 6-2008 all specifications subject to change. consult tyco electronics for latest specifications. 18 technical features wire size range: 0.5 up to 1.25 mm 2 insulation diameter: 1.6?.2 mm (larger allowed on limited basis, contact product engineering) contact material: copper alloy contact finish: gold over nickel (contact part) tin over nickel (crimp area) housing material: pbt/pet temperature range: 40 ? up to +125 ? current carrying capacity: see product specification product specification: 108-78140 application specification: 114-78011, 114-78013 material and finish part numbers strip package loose- package applicator hand tool form quantity piece quantity 1.0 mm receptacle contacts insulation diameter (mm) wire size range (mm 2 ) copper alloy 0.5 1.6?.2 gold over nickel (contact part) 3-1447221-4 1463174-2 1454509-2 tin over nickel (crimp area) copper alloy 0.75?.85 1.6?.4 gold over nickel (contact part) 3-1447221-3 1463173-2 1454509-1 tin over nickel (crimp area) copper alloy 1.25 1.9?.2 gold over nickel (contact part) 3-1447221-3 1454509-1 tin over nickel (crimp area) note: all part numbers are rohs and elv compliant. cavity plug part no. 4-1437284-3 22.1 1.9 9.7 3.0 2.4 2-inhalt superseal 1.0.qxd 09.06.2008 16:14 uhr seite 18
plug housing assembly amp superseal connectors 1.0 mm system for the automotive market catalog 1308072-2 revised 6-2008 all specifications subject to change. consult tyco electronics for latest specifications. 19 no. of positions part number keying type locking 3-1437290-7 1 single 3-1437290-8 2 single 0- 1473416-1 3 single 26 0- 1473416-2 4 single 2-1437285-2 1 double 1-1447232-7 2 double 0- 1473712-1 1 (2 row) single 0 - 1473712-2 1 (2 row) single 4-1437290-0 1 single 34 4-1437290-1 2 single 2-1437285-3 1 double 3-1437290-9 2 double ) for insulation diameter 1.6?.2 mm ) for insulation diameter 2.0?.4 mm plug housing assembly for 1.0 mm receptacle contacts plug housing assembly 29.4 38.2 18.3 32.1 34.5 2-inhalt superseal 1.0.qxd 09.06.2008 16:14 uhr seite 19
pin headers amp superseal connectors 1.0 mm system for the automotive market catalog 1308072-2 revised 6-2008 all specifications subject to change. consult tyco electronics for latest specifications. 20 technical features contact material: brass contact finish: gold over ni (mating part) tin-lead over ni (soldering part) housing material: pbt/pet temperature range: 40 ? up to +125 ? current carrying capacity: see product specification product specification: 108-78140 application specification: 114-78011 pin header assembly no. of positions part number (new, tin plating) part number (old, tin-lead plating) keying type locking part number mateable plug housing 9-6437287-8 9-1437287-8 1 (4 row) upper 3-1437290-7 9-6437287-9 9-1437287-9 2 (4 row) upper 3-1437290-8 9- 6473423-1 9- 1473423-1 3 (4 row) upper 9- 1473416-1 9- 6473423-2 9- 1473423-2 4 (4 row) upper 9- 1473416-2 5-6447223-0 5-1447223-0 1 (4 row) lower 3-1437290-7 9- 6437288-4 9- 1437288-4 2 (4 row) lower 3-1437290-8 26 2-6437285-8 2-1437285-8 1 (4 row) double 2-1437285-2 2-6437285-9 2-1437285-9 2 (4 row) double 1-1447232-7 9- 6437288-6 9- 1437288-6 1 (4 row, vertical) upper 3-1437290-7 9- 6473418-1 9- 1473418-1 2 (4 row, vertical) upper 3-1437290-8 9- 6473418-2 9- 1473418-2 3 (4 row, vertical) upper 9- 1473416-1 9- 6473711-1 9- 1473711-1 1 (2 row) upper 9- 1473712-1 9- 1473712-2 9- 6473711-2 9- 1473711-2 1 (2 row) lower 9- 6437288-1 9- 1437288-1 1 (4 row) upper 4-1437290-0 9- 6437288-2 9- 1437288-2 2 (4 row) upper 4-1437290-1 2-6437285-5 2-1437285-5 1 (4 row) lower 4-1437290-0 34 2-6437285-6 2-1437285-6 2 (4 row) lower 4-1437290-1 3-6437285-0 3-1437285-0 1 (4 row) double 2-1437285-3 3-6437285-1 3-1437285-1 2 (4 row) double 3-1437290-9 2-6447232-3 2-1447232-3 1 (4 row, vertical) upper 4-1437290-0 2-6447232-4 2-1447232-4 2 (4 row, vertical) upper 4-1437290-1 9- 6437288-3 9- 1437288-3 1 (4 row) upper 4-1437290-0 (34p), 3-1437290-7 (26p) 60 9- 6473427-1 9- 1473427-1 2 + 3 (4 row) upper 4-1437290-1 (34p), 9- 1473416-1 (26p) 9- 6437288-5 9- 1437288-5 1 (4 row) lower 4-1437290-0 (34p), 3-1437290-7 (26p) 3-6437285-2 3-1437285-2 1 (4 row) double 2-1437285-3 (34p), 2-1437285-2 (26p) note: ) all part numbers are used tin plating as lead free programs, shifting products to new is strongly recommended. note: ) all part numbers are used tin-lead plating (lead in solderable interface only). 36.5 23.0 38.5 45.5 27.9 2-inhalt superseal 1.0.qxd 09.06.2008 16:14 uhr seite 20
introduction application tooling catalog 1308072-2 revised 6-2008 all specifications subject to change. consult tyco electronics for latest specifications. 21 application tooling from tyco electronics is designed to perform perfect terminations, time after time. this results in productivity gains, yielding more terminations for less money at the time of appli- cation, and in service. it is this combination of supe- rior quality at a lower installed end cost that distinguishes the tyco electronics system solution. please use the tooling website and the online search to find the tooling that best suits your application. put your terminal part number either into the hand tool or applicator database and the appropriate tool will be shown. if you cant find what you are looking for, it does not necessarily mean that there is nothing available for your application: for cross-referencing infor- mation ?contact one of our product information centers (pic), listed in the selection from the left-hand menu box. for more complex equipment and technical help ?find your country contact by selecting from the left-hand menu box or contact your tyco electronics representative. www.tooling.tycoelectronics.com because production require- ments vary, gatd ?global application tooling division can provide various levels of tooling to meet the full spec- trum of output requirements. the continuous support by our field service completes the tyco electronics system. our field service engineers ensure the application equipment fulfil all requirements at any given time. 2-inhalt superseal 1.0.qxd 09.06.2008 16:14 uhr seite 21
numerical index amp superseal connectors 1.0 mm system catalog 1308072-2 revised 6-2008 all specifications subject to change. consult tyco electronics for latest specifications. 22 part number page part number page part number page 547203-1 9 4-1437284-3 18 2-1437285-2 19, 20 2-1437285-3 19, 20 2-1437285-5 20 2-1437285-6 20 2-1437285-8 20 2-1437285-9 20 3-1437285-0 20 3-1437285-1 20 3-1437285-2 20 9-1437287-8 20 9-1437287-9 20 1437288-1 20 1437288-2 20 1437288-3 20 1437288-4 20 1437288-5 20 1437288-6 20 3-1437290-7 19, 20 3-1437290-8 19, 20 3-1437290-9 19, 20 4-1437290-0 19, 20 4-1437290-1 19, 20 3-1447221-3 18 3-1447221-4 18 5-1447223-0 20 1-1447232-7 19 2-1447232-3 20 2-1447232-4 20 1454509-1 18 1454509-2 18 1463173-2 18 1463174-2 18 1473416-1 19, 20 1473416-2 19, 20 1473418-1 20 1473418-2 20 1473423-1 20 1473423-2 20 1473427-1 20 1473711-1 20 1473711-2 20 1473712-1 19, 20 1473712-2 19, 20 2-6437285-5 20 2-6437285-6 20 2-6437285-8 20 2-6437285-9 20 3-6437285-0 20 3-6437285-1 20 3-6437285-2 20 9-6437287-8 20 9-6437287-9 20 6437288-1 20 6437288-2 20 6437288-3 20 6437288-4 20 6437288-5 20 6437288-6 20 5-6447223-0 20 2-6447232-3 20 2-6447232-4 20 6473418-1 20 6473418-2 20 6473423-1 20 6473423-2 20 6473427-1 20 6473711-1 20 6473711-2 20 2-inhalt superseal 1.0.qxd 09.06.2008 16:14 uhr seite 22
engineering notes amp superseal connectors 1.0 mm system catalog 1308072-2 revised 6-2008 all specifications subject to change. consult tyco electronics for latest specifications. 23 2-inhalt superseal 1.0.qxd 09.06.2008 16:14 uhr seite 23
engineering notes amp superseal connectors 1.0 mm system catalog 1308072-2 revised 6-2008 all specifications subject to change. consult tyco electronics for latest specifications. 24 2-inhalt superseal 1.0.qxd 09.06.2008 16:14 uhr seite 24
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tyco electronics amp gmbh amprestr. 12C14 64625 bensheim / germany phone: +49-(0)6251-133-0 fax: +49-(0)6251-133-1600 www.tycoelectronics.com amp, amp superseal, te logo and tyco electronics are trademarks tyco electronics amp gmbh certified acc. iso 14001 and iso/ts 16949:2002 ? 2008 tyco electronics ltd. 1308072-2 revised 6-2008 3m st 1-cover superseal 1.0.qxd 09.06.2008 16:10 uhr seite 4

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