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  board mountable dc-dc converters imx 4 series edition 6/4.2000 1/14 4 watt dc-dc converters imx 4 series input voltage ranges up to 121 v dc 1 or 2 outputs up to 48 v dc up to 2000 v dc i/o electric strength test extremely wide input voltage ranges electrical isolation, single and dual outputs immunity to iec/en 61000-4-2, -3, -4, -5 and -6 high efficiency (typ. 82%) flex power: flexible load distribution no load and short-circuit proof high reliability and no derating operating ambient temperature ?0...+85 c industrial, alternative and smd pinout dil 24 case with 8.5 mm profile safety according to iec/en 60950, ul 1950 1 1 for 70 imx 4 types summary the imx 4 series of board mountable 4 watt dc-dc con- verters has been designed according to the latest industry requirements and standards. the converters are particu- larly suitable for use in mobile or stationary applications in transport, industry or telecommunications where variable input voltages or high transient voltages are prevalent. covering a total input voltage range from 4.7 v dc up to 121 v dc with four different types the units are available with single and dual outputs from 3.3 up to 24 v dc with flexible load distribution on dual outputs. features include efficient input and output filtering with unsurpassed tran- sient and surge protection, low output ripple and noise, con- sistently high efficiency over the entire input voltage range, high reliability as well as excellent dynamic response to load and line changes. the converters are designed and built according to the international safety standards iec/en 60950, ul 1950, can/csa c22.2 no.950-95 and are lga and ul marked. 70 imx 4 types have supplementary insulation and are ce marked. a special feature is their small case size, dil 24 with only 8.5 mm profile. the circuit comprises integrated planar magnetics and all components are automatically assem- bled and solidly soldered onto a single pcb without any wire connections. thanks to the rigid mechanical design the units withstand an extremely high level of shock and vibra- tions. careful considerations of possible thermal stresses ensure the absence of hot spots providing long life in envi- ronments where temperature cycles are a reality. the ther- mal design allows operation at full load up to an ambient temperature of 85 c in free air without using any potting material. various options as e.g. extended temperature range ?0...85 c, smd pinout or k-pinout, an alternative to the standard industrial pinout, provide a high level of applica- tion specific engineering and design-in flexibility. table of contents page summary .......................................................................... 1 type survey and key data .............................................. 2 type key .......................................................................... 2 functional description ...................................................... 3 electrical input data ......................................................... 4 electrical output data ...................................................... 6 page electromagnetic compatibility (emc) .............................. 8 mechanical data ............................................................ 10 immunity to environmental conditions ........................... 11 safety and installation instructions ................................ 12 description of options .................................................... 14 32 1.25" 20 0.8" 8.5 0.34" lga
board mountable dc-dc converters imx 4 series edition 6/4.2000 2/14 type survey and key data table 1: type survey output 1 output 2 output power input voltage efficiency type options u o1 nom i o1 nom u o2 nom i o2 nom p o nom range h typ designation [v dc] [a] 1 [v dc] [a] 1 [w] [v dc] [%] 3.3 800 - - 2.6 4.7...16.8 78 5 imx 4-03-9 -8, l, z 3.3 900 - - 3.0 8.4...36 79 20 imx 4-03-9 -8, m, l, z 3.3 900 - - 3.0 16.8...75 80 40 imx 4-03-9 -8, m, l, z 3.3 900 - - 3.0 40...121 80 70 imx 4-03-9 -8, l, z 5 700 - - 3.5 4.7...16.8 82 5 imx 4-05-9 -8, l, z 5 700 - - 3.5 8.4...36 81 20 imx 4-05-9 -8, m, k, l, z 5 700 - - 3.5 16.8...75 81 40 imx 4-05-9 -8, m, k, l, z 5 700 - - 3.5 40...121 81 70 imx 4-05-9 -8, l, z 12 340 - - 4.1 4.7...16.8 82 5 imx 4-12-9 -8, l, z 12 340 - - 4.1 8.4...36 82 20 imx 4-12-9 -8, m, k, l, z 12 340 - - 4.1 16.8...75 82 40 imx 4-12-9 -8, m, k, l, z 12 340 - - 4.1 40...121 82 70 imx 4-12-9 -8, l, z 15 280 - - 4.2 4.7...16.8 82 5 imx 4-15-9 -8, l, z 15 280 - - 4.2 8.4...36 82 20 imx 4-15-9 -8, m, k, l, z 15 280 - - 4.2 16.8...75 82 40 imx 4-15-9 -8, m, k, l, z 15 280 - - 4.2 40...121 82 70 imx 4-15-9 -8, l, z +5 350 5 350 3.5 8.4...36 81 20 imx 4-0505-9 -8, m, k, l, z +5 350 5 350 3.5 16.8...75 81 40 imx 4-0505-9 -8, m, k, l, z +5 350 5 350 3.5 40...121 81 70 imx 4-0505-9 -8, l, z +12 170 12 170 4.1 8.4...36 82 20 imx 4-1212-9 -8, m, k, l, z +12 170 12 170 4.1 16.8...75 82 40 imx 4-1212-9 -8, m, k, l, z +15 140 15 140 4.2 8.4...36 82 20 imx 4-1515-9 -8, m, k, l, z +15 140 15 140 4.2 16.8...75 82 40 imx 4-1515-9 -8, m, k, l, z +24 80 24 80 3.8 8.4...36 83 20 imx 4-2424-9 -8, m, l, z +24 80 24 80 3.8 16.8...75 83 40 imx 4-2424-9 -8, m, l, z 1 flexible load distribution on double outputs possible. type key 20 imx 4 - 05 05 -9 k m l z input voltage range u i 4.7...16.8 v dc ............................................ 5 8.4...36 v dc ............................................. 20 16.8...75 v dc ........................................... 40 40...121 v dc ............................................ 70 series ........................................................................ imx 4 output voltage type for output 1 ............. 03, 05, 12, 15, 24 output voltage type for output 2 ................... 05, 12, 15, 24 operating ambient temperature range t a 40...71 c .................................................. -9 40...85 c (option) ..................................... -8 options: alternative pinout ......................................... k 1 surface mount version with pins ................. m 1 surface mount version with pcb lid ............ l open frame .................................................. z 1 option m excludes option k and vice versa examples: 40 imx 4-0505-8k: dc-dc converter, input voltage range 16.8...75 v, 2 outputs providing 5 v, 350 ma, temperature range 40...85 c, alternative pinout. 20 imx 4-12-9m: dc-dc converter, input voltage range 8.4...36 v, smd-pinout, one output providing 12 v, 340 ma. temperature range 40...71 c.
board mountable dc-dc converters imx 4 series edition 6/4.2000 3/14 functional description the imx 4 dc-dc modules are feedback controlled flyback converters using current mode pwm (pulse width modula- tion). the converter input is protected against transients by means of a suppressor diode. the output voltage is monitored by a separate transformer winding close to the secondary windings and fed back to the control circuit. fig. 2 block diagram for dual output types. standard industrial pinout. fig. 1 block diagram for single output types. standard industrial pinout. pwm vi+ vi vo+ vo 22 3 14 16 10 23 2 03044 pwm vi+ vi vo+ vo go 23 22 2 3 14 16 11 03045 pwm vi+ vi vo+ vo 1 24 13 12 2 03046 n.c. pwm vi+ vi vo+ vo go 1 24 15 10 13 03047 11 fig. 4 block diagram for dual output types. special pinout (option k). fig. 3 block diagram for single output types. special pinout (option k). pwm vi+ vi vo 22 2 13 12 03048 23 3 n.c. 10 vo+ 14 15 11 16 pwm vi+ vi vo+ vo go 22 2 14 10 12 03049 16 15 13 11 23 3 fig. 6 block diagram for dual output types. smd pinout (option m and l). fig. 5 block diagram for single output types. smd pinout (option m and l). current limitation is provided by the primary circuit, thus limiting the total output current ( i o nom for the single and i o1 nom + i o2 nom for the dual output types). the close magnetic coupling provided by the planar con- struction ensures very good regulation and allows for flex- ible load distribution on dual output types.
board mountable dc-dc converters imx 4 series edition 6/4.2000 4/14 electrical input data general conditions: t a = 25 c, unless t c is specified. table 2: input data input 5 imx 4 20 imx 4 40 imx 4 70 imx 4 characteristics conditions min typ max min typ max min typ max min typ max unit u i input voltage range t c min ... t c max 4.7 16.8 8.4 36 16.8 4 75 40 121 v dc u i nom nominal input voltage i o = 0... i o nom 5204070 u i sur repetitive surge voltage abs. max input (3 s) 20 40 100 150 t start up converter start-up time 1 worst case condition at 0.25 0.5 0.25 0.5 0.25 0.5 0.25 0.5 s u i min and full load t rise rise time 1 u i nom resistive load 5 5 5 5 ms i o nom capacitive load 12 12 12 12 i i o no load input current i o = 0, u i min ... u i max 50 100 15 20 5 10 5 10 ma c i input capacitance for surge calculation 10 0.54 0.3 0.15 f i inr p inrush peak current u i = u i nom 3 1.4 3.7 4.2 5.6 a f s switching frequency u i min ... u i max , i o = 0... i o nom approx. 400 approx. 400 approx. 400 approx. 400 khz i i rr reflected ripple current i o = 0... i o nom 60 100 60 30 ma pp u i rfi input rfi level en 55022 2 bb 1 b 1 a conducted and radiated 1 measured with a resistive or max. admissible capacitive load. (see fig.: converter start-up and rise time ) 2 external filter required. (see: filter recommendations for compliance with en 55022 ) 3 source impedance according to prets 300132-2, version 4.3. 4 operation at lower input voltage possible: p o approx. 80% of p o nom at u i min = 14.4 v u o nom u o t start up t rise t 04008 fig. 7 converter start-up and rise time 1 a/div. 5 s/div. 04034 0 1 2 3 4 inrush current the inrush current has been kept as low as possible by choosing a very small input capacitance. a series resistor may be inserted in the input line to limit this current further. fig. 8 typical inrush current at u i nom , p o nom versus time (40 imx 4) measured according to prets 300132-2, version 4.3. reverse polarity protection at input the suppressor diode on the input also provides for reverse polarity protection by conducting current in the reverse di- rection, thus protecting the unit. an external fuse is required to limit this current: for 5 imx 4 a fast 2 a (f2a) fuse is recommended for 20 imx 4 a fast 1 a (f1a) fuse is recommended for 40 imx 4 a fast 0.63 a (f0.63a) fuse is recommended for 70 imx 4 a fast 0.35 a (f035a) fuse is recommended filter recommendations for compliance with en 55022 electromagnetic emission requirements according to table input data can be achieved by adding an external capacitor as close as possible to the input terminals. fig. 9 input filter arrangement vi+ vi c i 04035 table 3: input filter components (en 55022) ref. 20 imx 4 40 imx 4 70 imx 4 c 1 4.7 f , 63 v, 2.2 f , 100 v, 2.2 f , 150 v, 85 c85 c85 c type ceramic or film
board mountable dc-dc converters imx 4 series edition 6/4.2000 5/14 input transient voltage protection in many applications transient voltages on the input of the converter are always a possibility. these may be caused for example by short circuits between vi+ and vi where the network inductance may cause high energy pulses. in order to protect the converter a large transient voltage suppressor has been fitted to the input of the imx 4 types. specifications as on table below. table 4: built-in transient voltage suppressor type breakdown peak power peak pulse voltage at 1 ms current v br nom p p i pp 20 imx 4 40 v 600 w 10.3 a 40 imx 4 100 v 600 w 4.1 a 70 imx 4 150 v 600 w 2.9 a fig. 11 dimensions for inductor l vi+ vi c l d + 04036 11.5 5 10.5 5 ? 0.7 04029 fig. 10 example for external circuitry to comply with iec/en 61000-4-5, level 2. if transients generating currents above the peak pulse cur- rent i pp are possible then an external limiting network such as the circuit recommended for iec/en 61000-4-5 level 2 compliance is necessary. to achieve iec/en 61000-4-5, level 2 compliance an addi- tional transzorb, inductor and capacitor should be provided externally as shown in the figure below. the components should have similar characteristics as listed in table below. table 5: components for external circuitry (iec/en 61000-4-5) circuit ref. 20 imx 4 40 imx 4 70 imx 4 l 330 h, 0.42 ? , 0.6 a 330 h, 0.42 ? , 0.6 a 330 h, 0.65 ? , 0.62 a tdk tsl1110-331kr55 tdk tsl1110-331kr55 toko, 494lxf-0098k c 68 f, 63 v, 85 c 68 f, 100 v, 85 c 100 f, 150 v, 85 c d motorola 1.5ke 39 a motorola 1.5ke 82 a to withstand the 150 v transient according to 19 pfl 1, applicable for 40 imx 4 types, the same external circuitry with similar components as for iec/en 61000-4-5, level 2 compliance can be used.
board mountable dc-dc converters imx 4 series edition 6/4.2000 6/14 electrical output data general conditions: t a = 25 c, unless t c is specified. table 6a: output data for single output units output u o nom 3.3 v 5.0 v 12.0 v 15.0 v characteristics conditions min typ max min typ max min typ max min typ max unit u o output voltage u i nom, i o = 0.5 i o nom 3.27 3.33 4.96 5.04 11.90 12.10 14.88 15.12 vdc i o nom output current u i min ... u i max 900 9 700 340 280 ma i o l current limit 2 u i nom , t c = 25 c 1800 1400 680 560 d u o u line regulation u i min ... u i max , i o nom 1 1 1 1% d u load regulation u i nom 3.5 3 3 3 i o = (0.1...1) i o nom u o1, 2 output voltage noise u i min ... u i max 5 80 80 120 150 mv pp i o = i o nom 6 20 40 20 40 40 60 50 75 u o clp output overvoltage min. load 1% 130 130 130 130 % limitation c o ext admissible 680 680 150 100 f capacitive load 3 u o d dynamic voltage deviat. u i nom 250 250 250 250 mv t d load recovery time i o nom ? 1 / 2 i o nom 1111ms regulat. a uo temperature coefficient u i min ... u i max 0.02 0.02 0.02 0.02 %/k d u o / d t c i o = 0... i o nom table 6b: output data for dual output units output u o nom 5 v 8 12 v 7 8 15 v 7 8 24 v 7 8 characteristics conditions min typ max min typ max min typ max min typ max unit u o1 output voltage u i nom 4.96 5.04 11.90 12.10 14.88 15.12 23.81 24.19 vdc u o2 i o1 = i o2 = 0.5 i o nom 4.95 5.05 11.88 12.12 14.85 15.15 23.75 24.25 i o nom output current 1 u i min ... u i max 2 350 2 170 2 140 2 80 ma p o l power limit 2 3 u i nom , t c = 25 c2 3.5 2 4.0 2 4.2 2 4.0 w d u o u line regulation u i min ... u i max , i o nom 1 1 1 1% d u load regulation 4 u i nom 3 3.5 3 3 i o = (0.1...1) i o nom u o1, 2 output voltage noise u i min ... u i max 5 100 140 150 240 mv pp i o = i o nom 6 40 60 45 70 50 75 40 120 u o clp output overvoltage min. load 1% 130 130 130 130 % limitation c o ext admissible 680 150 100 45 f capacitive load 3 u o d dynamic voltage deviat. u i nom 250 600 750 750 mv t d load recovery time i o nom ? 1 / 2 i o nom 1111ms regulat. a uo temperature coefficient u i min ... u i max 0.02 0.02 0.02 0.02 %/k d u o / d t c i o = 0... i o nom 1 each output capable of delivering full output power. 2 the current limit is primary side controlled. 3 sum of both outputs. 4 conditions for specified output. other output loaded with constant current i o = 0.5 i o nom . 5 bw = 20 mhz 6 measured with a probe according to en 61204. 7 not available for 70 imx 4 types. 8 not available for 5 imx 4 types. 9 5 imx 4 have reduced output current, see table type survey
board mountable dc-dc converters imx 4 series edition 6/4.2000 7/14 output overvoltage protection the outputs of the imx 4 converters are protected against overvoltages by zener diodes. in the event of an overvolt- age on the output, the unit will shut-down and attempt to restart automatically. the main purpose of this feature is to protect against possible overvoltages which could occur due to a failure in the feedback control circuit. the units are not designed to withstand external overvoltages applied to the outputs. connection in series the outputs of single or dual output units can be connected in series without any precautions, taking into consideration that the highest output voltage should remain below 60 v for selv operation. connection in parallel the outputs of several units with equal nominal output volt- age can be connected in parallel. approximate current sharing between 2 or several units is ensured by their load dependent output characteristic. fig. 12 u o versus i o (typ) of single output units (example for 20/40 imx 4-05) fig. 13 u o versus i o (typ) of dual output units ( 15 v), with 30 v load connected to vo+ and vo . 5.25 5.0 4.75 4.5 4.25 4.0 00.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 i o [a] u o [v] 05056 28.5 29 29.5 30 30.5 31 31.5 u o1 + u o2 [v] 20 40 60 80 100 120 140 i o [ma] 0 05057 14 14.5 15 15.5 16 16.5 u o1 [v] 20 40 60 80 100 120 140 i o1 [ma] 0 i o2 = 140 ma i o2 = 14 ma 05058 u o1 , u o2 [v] i o1 i o1 no 05059 12.8 12.4 12 11.6 11.2 030 60 90 120 150 [%] u o2 u o1 thermal considerations if a converter, mounted on a pcb, is located in free, quasi- stationary air (convection cooling) at the indicated maxi- mum ambient temperature t a max (see table: temperature specifications) and is operated at its nominal input voltage and output power, the case temperature t c measured at the: measuring point of case temperature t c (see: me- chanical data ) will approach the indicated value t c max af- ter the warm-up phase. however, the relationship between t a and t c depends heavily on the conditions of operation and integration into a system. the thermal conditions are influenced by input voltage, output current, airflow, tem- perature of surrounding components and surfaces and the properties of the printed circuit board. t a max is therefore only an indicative value and under practical operating con- ditions, the ambient temperature t a may be higher or lower than this value. caution: the case temperature t c measured at the measuring point of case temperature t c (see: mechani- cal data ) may under no circumstances exceed the speci- fied maximum value. the installer must ensure that un- der all operating conditions t c remains within the limits stated in the table: temperature specifications. short circuit behaviour the current limit characteristic shuts down the converter whenever a short circuit is applied to its output. it acts self- protecting and automatically recovers after removal of the overload condition. typical performance curves fig. 14 cross load regulation of dual output units. u o1 versus i o1 (typ) for various i o2 (40 imx 4-1515). fig. 15 flexible load distribution on dual outputs (2 12 v) with load variation from 0...150% of p o1 nom on output 1. output 2 loaded with 25% of p o2 nom .
board mountable dc-dc converters imx 4 series edition 6/4.2000 8/14 70 100 u o [%] t [ms] 05041 8.5 60.5 60.5 overload short circuit condition switch-off 40 50 60 70 80 90 [%] 05060 25 50 75 100 p o1 p o nom [%] u i nom u i max u i min fig. 16 overload switch-off (hiccup mode). frequency of pulses: 16.5 hz, puls duration: 8.5 ms. fig. 17 efficiency versus input voltage and load. typical values (40 imx 4-12-12).
board mountable dc-dc converters imx 4 series edition 6/4.2000 9/14 fig. 18 typical disturbance voltage (quasi-peak) at the input ac- cording to cispr 11/en 55011 and cispr 22/en 55022, measured at u i nom and i o nom . output leads 0.1 m, twisted. external capacitor at the input required (see: recommen- dations for compliance with en 55022) (40 imx 4-1515). fig. 19 typical radio frequency interference voltage at u i nom , i o nom , measured with an antenna (distance 10 m). output leads 0.1 m, twisted (40 imx 4-1515). 07033 en 55022 a en 55022 b 90 80 70 60 50 40 30 20 10 0 0 .01 0 .05 0.1 0.5 1 2 5 10 20 30 [db v] mhz 0 .02 en 55022 b 50 40 30 20 10 0 30 50 100 200 500 1000 frequency [mhz] [db v/m] 07034 electromagnetic emission conducted rfi noise at input according to en 55022 radiated rfi noise according to en 55022. electromagnetic compatibility (emc) electromagnetic immunity table 7: immunity type tests phenomenon standard 1 class coupling value waveform source test in per- level mode 2 applied imped. procedure oper. form. 3 electrostatic iec/en 2 contact discharge 4000 v p 1/50 ns 330 ? 10 positive and yes b discharge 61000-4-2 3 air discharge 8000 v p 10 negative to case discharges electromagnetic iec/en 3 antenna 10 v/m am 80% 26 1000 mhz yes a field 61000-4-3 1 khz env 50204 pm, 50% duty 300 mhz cycle, 200 hz resp. frequ. electrical fast iec/en 4 +i/ i 4000 v p bursts of 5/50 ns 50 ? 1 min positive yes b transient/burst 61000-4-4 6 5 khz rep. rate 1 min negative transients with bursts per 15 ms burst coupling mode duration and a 300 ms period surge iec/en 2 +i/ i 1000 v p 1.2/50 s2 ? 5 pos. and 5 neg. yes a 61000-4-5 5 6 surges per coupling mode conducted iec/en 3 +i/ i3 v rms am 80% 50 ? 0.15...80 mhz yes a disturbancies 61000-4-6 (140 db v) 1 khz 150 ? transient 19 pfl 1 4 6 +i/ i 150 v p 0.1/0.3 ms limited to 3 positive yes a <100 a 5 repetitions 1 related and previous standards are referenced in: technical information: standards. 2 i = input, o = output 3 a = normal operation, no deviation from specification, b = temporary deviation from specs possible. 4 for 40 imx 4 types (additional external components required). not applicable for 20 imx 4 types 5 external components required 6 not applicable for 5 imx 4 types.
board mountable dc-dc converters imx 4 series edition 6/4.2000 10/14 mechanical data dimensions in mm. tolerances 0.3 mm unless otherwise indicated. european projection fig. 20 standard or alternative pinout weight: <10 g fig. 21 surface mount version with pcb lid (option l) weight: <10 g 33 (1.3") 1 20 (0.79") 12 1 13 24 11 x 2.54 (0.1") s09042 15.24 (0.6") 8.5 (0.33") 0.5 (0.02") 3 (0.12") measuring point of case temperature t c 25 (0.98") 1 12 13 24 s09043 9 (0.35") 8 33 (1.3") 20 (0.79") 11 x 2.54 (0.1") 0.5 (0.02") 1 measuring point of case temperature t c 25.4 (1") 1 12 13 24 s90003 33 (1.3") 20 (0.79") 11 x 2.54 (0.1") 9.1 (0.36") measuring point of case temperature t c 1 1.3 (0.05") 31 (1.22") 1 20 (0.79") 12 13 24 11 x 2.54 (0.1") s90004 8.5 (0.33") 0.5 (0.02") 3 (0.12") 15.24 (0.6") fig. 22 surface mount version with pins (option m) weight: <10 g fig. 23 open frame (option z) weight: <10 g
board mountable dc-dc converters imx 4 series edition 6/4.2000 11/14 immunity to environmental conditions table 8: environmental testing test method standard test conditions status ca damp heat iec/din iec 60068-2-3 temperature: 40 2 c unit not steady state mil-std-810d section 507.2 relative humidity: 93 +2/-3 % operating duration: 56 days ea shock iec/en/din en 60068-2-27 acceleration amplitude: 100 g n = 981 m/s 2 unit (half-sinusoidal) mil-std-810d section 516.3 bump duration: 6 ms operating number of bumps: 18 (3 each direction) eb bump iec/en/din en 60068-2-29 acceleration amplitude: 40 g n = 392 m/s 2 unit (half-sinusoidal) mil-std-810d section 516.3 bump duration: 6 ms operating number of bumps: 6000 (1000 each direction) fc vibration iec/en/din en 60068-2-6 acceleration amplitude: 0.35 mm (10...60 hz) unit (sinusoidal) 5 g n = 49 m/s 2 (60...2000 hz) operating frequency (1 oct/min): 10...2000 hz test duration: 7.5 h (2.5 h each axis) fh vibration, iec/en 60068-2-64 acceleration spectral density: 0.05 g n 2 /hz unit broad-band din 40046 part 23 frequency band: 10...500 hz operating random mil-std-810d section 514.3 acceleration magnitude: 4.9 g n rms (digital control) test duration: 3 h (1 h each axis) kb salt mist, cyclic iec/en/din iec 60068-2-52 concentration: 5% (30 c) unit not (sodium chloride duration: 2 h per cycle operating nacl solution) storage: 40 c, 93% rel. humidity storage duration: 22 h per cycle number of cycles: 3 table 9: temperature specifications, valid for air pressure of 800...1200 hpa (800...1200 mbar) temperature standard -9 option -8 characteristics conditions min max min max unit t a ambient temperature 1 operational 2 40 71 40 85 c t c case temperature 40 95 40 105 t s storage temperature 1 non operational 40 100 55 105 1 mil-std-810d section 501.2 and 502.2 2 see thermal considerations table 10: mtbf and device hours mtbf ground benign ground fixed ground mobile mtbf acc. to mil-hdbk-217f t c = 40 c t c = 40 c t c = 70 c t c = 50 c 40 imx 4-05-7 2'651'000 h 349'000 h 124'000 h 119'000 h
board mountable dc-dc converters imx 4 series edition 6/4.2000 12/14 safety and installation instructions installation instruction installation of the dc-dc converters must strictly follow the national safety regulations in compliance with the enclo- sure, mounting, creepage, clearance, casualty, markings and segregation requirements of the end-use application. connection to the system shall be made via a printed circuit board according to: mechanical data . the units should be connected to a secondary circuit. check for hazardous voltages before altering any connec- tions. do not open the module. ensure that a unit failure (e.g. by an internal short-circuit) does not result in a hazardous condition. see also: safety of operator accessible output circuit. table 11: pin allocation for standard industrial pinout and option z pin single output units dual output units 2vi vi 3vi vi 10 n.c. - 11 - vo 14 vo+ vo+ 16 vo go 22 vi+ vi+ 23 vi+ vi+ table 12: pin allocation for k pinout (option k) and option z pin single output units dual output units 1vi+ vi+ 2n.c. - 10 - go 11 - go 12 vo - 13 vo+ vo 15 - vo+ 24 vi vi table 13: pin allocation for smd pinout (option m and l) pin single output units dual output units 2vi vi 3vi vi 10 n.c. go 11 vo vo 12 vo vo 13 vo+ vo 14 vo+ vo+ 15 vo+ vo+ 16 vo go 22 vi+ vi+ 23 vi+ vi+ 1 12 13 24 10013 bottom view fig. 24 pin numbering input fuse to prevent excessive current flowing through the input sup- ply line in case of a short-circuit across the converter input an external fuse should be installed in a non earthed input supply line. we recommend a fast acting fuse f2a for 5 imx 4, f1a for 20 imx 4, f0.5a for 40 imx 4 and f0.315a for 70 imx 4 types. safety of operator accessible output circuits if the output circuit of a dc-dc converter is operator acces- sible, it shall be an selv circuit according to iec/en 60950 related safety standards the insulation concept table below shows some possible installation configurations, compliance with which causes the output circuit of the dc-dc converter to be an selv cir- cuit according to iec/en 60950 up to a configured output voltage (sum of nominal voltages if in series or +/ configu- ration) of 46 v. however, it is the sole responsibility of the installer to en- sure the compliance with the relevant and applicable safety regulations. more information is given in: technical infor- mation: safety . standards and approvals all dc-dc converters are ul recognized according to ul 1950, ul recognized for canada to can/csa c22.2 no. 950-95 and lga approved to iec/en 60950 standards. the units have been evaluated for: building in supplementary insulation input to output, based on their maximum input voltage the use in a pollution degree 2 environment connecting the input to a secondary circuit which is sub- ject to a maximum transient rating of 1000 v for 5 imx 4, 1500 v for 20 imx 4 and 40 imx 4, 2000 v for 70 imx 4 types. the dc-dc converters are subject to manufacturing sur- veillance in accordance with the above mentioned ul, csa, en and iso 9001 standards.
board mountable dc-dc converters imx 4 series edition 6/4.2000 13/14 table 14: electric strength test voltages characteristic input - output unit 5 imx 4 20/40 imx 4 70 imx 4 electric strength 0.7 1.2 1.5 kv rms test voltage 1 s 1 1.5 2.0 kv dc coupling 1.2 1.2 nf capacitance insulation resist. >100 >100 >100 m ? at 500 v dc partial discharge consult factory kv extinction voltage ac-dc front end dc-dc con- verter mains fuse battery earth connection suppressor diode selv earth connection + ~ ~ 10004 fig. 25 schematic safety concept. use fuse, suppressor diode and earth connection as per table: safety concept leading to an selv output circuit . table 15: insulation concept leading to an selv output circuit conditions front end dc-dc converter result supply minimum required grade maximum minimum required safety measures to achieve the safety status of voltage of isolation, to be provided dc output status of the front end specified safety status of the the dc-dc by the ac-dc front end, voltage output circuit output circuit converter output including mains supplied from the circuit battery charger front end 1 mains basic 60 v earthed selv circuit 2 operational insulation, pro- selv circuit 250 v ac vided by the dc-dc converter elv circuit input fuse 3 output suppressor earthed selv >60 v hazardous voltage diodes 4 , and earthed circuit secondary circuit output circuit 2 double or reinforced 60 v selv circuit operational insulation, pro- selv circuit vided by the dc-dc converter >60 v tnv-2 circuit basic insulation, based on the double or reinforced insu- maximum input voltage, pro- lated unearthed hazardous vided by the dc-dc converter 6 voltage secondary circuit 5 1 the front end output voltage should match the specified input voltage range of the dc-dc converter. 2 the earth connection has to be provided by the installer according to the relevant safety standard, e.g. iec/en 60950. 3 the installer shall provide an approved fuse (type with the lowest rating suitable for the application) in a non-earthed input line directly at the input of the dc-dc converter (see fig.: schematic safety concept ). for ul s purpose, the fuse needs to be ul-listed. see also: input fuse . 4 each suppressor diode should be dimensioned in such a way, that in the case of an insulation fault the diode is able to limit t he output voltage to selv (<60 v) until the input fuse blows (see fig.: schematic safety concept ). 5 has to be insulated from earth by double or reinforced insulation according to the relevant safety standard, based on the maxim um output voltage from the front end. 6 only 70 imx 4. the other types provide only operational insulation. cleaning agents in order to avoid possible damage, any penetration of cleaning fluids has to be prevented, since the power sup- plies are not hermetically sealed. protection degree the protection degree of the dc-dc converters is ip 30. isolation the electric strength test is performed as factory test in ac- cordance with iec/en 60950 and ul 1950 and should not be repeated in the field. power-one will not honour any guarantee claims resulting from electric strength field tests.
board mountable dc-dc converters imx 4 series edition 6/4.2000 14/14 option -8 extension of the temperature range from standard 40...71 c to 40...85 c. the modules will provide full out- put power with free air convection cooling. option m and l surface mount version. note: precautions should be taken when reflow soldering the smd version. the reflow soldering instructions below should be strictly adhered to. an inadequate soldering proc- ess may permanently damage the converter or degrade its performance and power-one will not honour any guaran- tee/warranty claims resulting from damage caused by ig- noring the soldering instructions. infrared soldering is not permitted. the surface mountable version of this product is assem- bled with high melting point solder (227 c) to ensure that the solder joints of of the internal components do not de- grade in the end users smd soldering process. this product is only specified for "forced convection reflow soldering" (hot air). any conventional soldering profile is acceptable provided that the restriction curve be- low is not exceeded at any time during the reflow process. option k alternative pinout. description of options table 16: survey of options option function of option characteristic 8 extended operational ambient temperature range t a = 40...85 c m surface mount version with pins not available for 5 imx 4 and 70 imx 4 types l surface mount version with pcb lid - k alternative pinout not available for 5 imx 4 and 70 imx 4 types as well as all types with 3.3 v or 24 v outputs z open frame all models are available without case 210 220 230 240 0 10 20 30 t peak [ c] 11051 40 t [s] 50 205 215 225 235 this option defines an alternative pinout, i.e. compatible with ips 3 series. option k excludes option m and vice versa. fig. 26 forced convection reflow soldering restriction curve measured on pin 2 26.6 2.5 5.6 2 0.85 27.94 ( 11 x 2.54) 1 12 24 13 11052 fig. 27 proposed solder lands for option m and l.


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