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108 108 108 108- -- -5246 5246 5246 5246 product specification product specification product specification product specification u?? u?? u?? u?? 06 jul 2010 rev.l ??? ?? ? 213-8535 ?? 3-5-8 1 of 21 tyco electronics japan g.k. (3-5-8 hisamoto takatsu -ku kawasaki, 213-8535) ? ? _J ? ? ?? this document is subject to change. call local te for the latest revision. ? copyright 2010 by tyco electronics japan g.k. all rights reserved. * : ? trademark 1.25 mm f-p connector (board to board) 1. m 1.1 ? ????A ? ?1.25f-p? u? ?]m ?|^ ? ? ? mu? ? fig.1-1,1-2,1-3,1-4?? ? 1. scope : 1.1 contents this specification covers the requirements for product performance, test methods and quality assurance provisions of amp 1.25 f-p connector (board to board). applicable product descriptions and part numbers ar e as shown in fig.1-1,1-2,1-3,1-4. 2. ? ? ?? ? ? ? ? ?? ?? u? g?? j?u? m ? ?? ?? g?? j?? m ? 2. applicable documents: the following documents form a part of this specification to the extent specified herein. in t he event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. in the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1 te ? a. 411-5546 :?Qh b. 501-5205 :?] 2.1 te specifications : a. 411-5546 instruction sheet b. 501-5205 test report 2.2 g? a. mil-std-202 : ??? ?]m 2.2 commercial standards and pecifications : a. mil-std-202 : test methods for electronic and electrical component parts. 3. ?? 3. requirements : 3.1 O? ? u? ? u? ? ? O? ?m ? u ?? 3.1 design and construction : product shall be of the design, construction and physical dimensions specified on the applicable product drawing.
product specification 108-5246 rev. l 2 of 21 3.2 a. ? ??? ~ ?a? ? ?? ? ( 0.5m ) a? 0.2m ?? ? ? ?? ? (m ) ? ??? ? 0.4m ? 0.05m ? ? (0.05m b. ? ~ 0.5 dia ? a? ? ~ ? 0.5m a? ?0.8m ) ? ? ? ?? ? 1m ? 0.2m ) c. ? ?? pps? ul94 v-0\? d. ??` ?? pps? ul94 v-0\? e. ?`` ?? 6/6? ? ul94 v-0\? f. ` ???` ?? 6/6? ? ul94 v-0\? 3.2 materials : a. receptacle contact: phosphor bronze alloy ?tin plated products 0.8m min. thick tin plating over 0.5 m min. thick nickel underplating. ?gold plated products all over 1m min. thick nickel plating. contact area : 0.05m min. thick gold plating over 0.4m min.thick palladium-nickel underplating. solder area : gold plated (thickness:0.05m min.) b. post brass 0.5 dia: ? tin plated products 0.8m min. thick tin plating over 0.5m min. thick copper underplating. ? gold plated products 0.2m min. thick gold plating over 1m min. thick nickel underplating c. receptale housing pps (ul: 94 v-0)?black d. header housing pps (ul: 94 v-0)?black e. spacer housing 6/6 nylon (ul: 94 v-0)?black f. relay header housing 6/6 nylon (ul: 94 v-0)?black
product specification 108-5246 rev. l 3 of 21 3.3 a. ?R 50 v ac/dc b. ? 0.5a c. ???? 30 c +105 (? ? ?? ?? ??N ??) 3.3 ratings : a. voltage rating: 50 v ac/dc b. current rating: 0.5a c. temperature rating :30 c to +105 c the upper limit of the temperature includes the temperature rising resulted by the energized electrical current. 3.4 ?? ?]m u? fig.2 ? ? ?? C h?? ? ? O? ? ?] ?e ? ? ?? ? 3.4 performance requirements and test descriptions : the product shall be designed to meet the electrical, mechanical and environmental performance requirements specified in fig. 2. all tests shall be performed in the room temperature, unless otherwise specified.
product specification 108-5246 rev. l 4 of 21 3.5 ?? ?]m ?s 3.5 test requirements and procedures summary: ? ?]? ? ? ] m 3.5.1 u? _J u? ? ? ?? ?? ? ? C? ??? p ? para. test items requirements procedures 3.5.1 examination of product meets requirements of product drawing. visual inspection no physical damage electrical requirements 3.5.2 t?? (`? ) 10 m (? ) 20 m (?] ) ? ?Mz? ? ?? _?R 20 mv ?]? 10 ma ? fig.6 3.5.2 termination resistance (low level) 10 mmax. (initial) 20 mmax. (final) subject mated contacts ssembled in housing to 20 mv max. open circuit at 10 ma max.. fig.6. 3.5.3 ~F? 500 m (? ) 100 m (K? ) ? ? O g? mil-std-202?]m 302 a 100 v dc10% 1g 3.5.3 insulation resistance 500 mmin. (initial) 100 mmin. (final) measure by appling test potential between the adjacent contacts, and between the conacts and ground in the mated connectors. mil-std-202, method 302 condition a, 100 v dc10%, i minute 3.5.4 ?R 0.5k v ac?]?R (g )?? ?? 0.5ma ? ? ?? O ?? g? mil-std-202?]m 301 3.5.4 dielectric withstanding voltage connector must withstand test potential of 0.5k v ac for 1 minute. current leakage must be 0.5 ma max. measure by appling test potential between the adjacent contacts, and between the conacts and ground in the mated connectors. mil-std-202,method 301 fig.2 A fig.2 (to be continued)
product specification 108-5246 rev. l 5 of 21 ? ?]? ? ? ] m para. test items requirements procedures 3.5.5 ??N? ?? ? ??N 30 c ? ? ??N ? 3.5.5 temperature rising vs current 30 c max. under loaded rating current. measure temperature rising by energized current. h environmental requirements 3.5.6 ? ?B t?? `? 20m?? ?] ~F? 100m K? ? ? ? 90 95 ? 402?B 500jg n mil-std202?]m 103, c 3.5.6 humidity, steady state termination resistance (low level)(final) 20 m max. insulation resistance(final) 100m max. subject mated connetors to steady state humidity at 40 and 90-95% r.h. for 500 hours. mil-std-202, method 103, condition c. 3.5.7 ? t?? `? 20 m ? ?] ) ? ? ? 852 c ?]h 500jg n ? mil-std-202?]m 108 c 3.5.7 heat resistivity termination resistance (low level)(final) 20 m max. subject mated connectors to heat resistivity at 852 c for 500 hours,per mil-std-202,method 108, condition c 3.5.8 n t?? `? 20 m ? ?] ) ? ? 55 c / 30 ?+85 c / 30 1 ? 25 n mil-std-202?]m 107 a-1 3.5.8 thermal shock termination resistance (low level)(final) 20 m max. subject mated connector s to 25 cycles between 55 c and +85 c for 30 minutes each. mil-std-202,method 107, condition a-1 fig.2 A fig.2(to be continued)
product specification 108-5246 rev. l 6 of 21 ? ?]? ? ? ] m para. test items requirements procedures 3.5.9 ? t?? `? 20 m ? ?] ) ? ? 403 c? ]h 500 jg n 3.5.9 resistance to cold termination resistance (low level)(final) 20 m max. subject mated connector s to cold resistivity at403 c for 500 hours. 3.5.10 c?F t?? `? 20 m ? ?] ) ? ? 35 c,5 %?c ?F 48jg n mil-std-202?]m 101 b 3.5.10 salt spray termination resistance (low level)(final) 20 m max. subject mated to 35 c, 5 % salt concentration for 48 hours. mil-std-202,method 101, condition b. 3.5.11 ?? t?? `? 20 m ? ?] ) ? ? ? 28% ? ?400g? ?` 40g ?] 3.5.11 ammonia gas resistivity termination resistan ce (low level)(final) 20 m max. subject mated connectors to the ammonia gas atmosphere, which is generated from 400g of 28% ammonia solutioin in the desiccator in the closed chamber for 40 minutes. temperature in the desiccator :room tempeature 3.5.12 so 2 t?? `? 20 m ? ?] ) Q ? ? ? ? so 2 103ppm,? 95 % ?]h 96 jg n 3.5.12 sulfurous acid gas resistivity termination resistance (low level)(final) 20 m max. test samples shall shown no evidence of a bnormalitites in appearance. subject mated connectors to sulfurous acid gas resistivity at 103 ppm so 2 concentration at 95 % r.h.min.for 96 hours C physical requirements 3.5.13 ?? 4.9 n(0.5 kgf) ?? i S ?? ? 3.5.13 contact retention force 4.9 n(0.5 kgf) min. apply an axial pull-off load to contact. fig.2 A fig.2(to be continued)
product specification 108-5246 rev. l 7 of 21 ? ?]? ? ? ] m para. test items requirements procedures 3.5.14 ? i fig.4,fig.5 ?? ?? ?? 20mm? 30? i ? j i ? 3.5.14 mating /unmating force fig.4, fig.5 measure the mating force and the unmating force when receptacle assembly and post header assembly are mated and unmated for 30 cycles at a rate of 20 mm a minute. 3.5.15 ? (R?i ) t?? `? 20 m ? (?] ) ? ?? 30 ? ?i R?. 3.5.15 durability (repeated mate / unmating) termination resistance (low level)(final) 20 m max. mate and unmate connectors for 30 cycles. 3.5.16 1 sec. ? B A? ? t?? `? 20 m ? (?] ) ? ? 1.52 mm ?10-55-10 hz ? 1 ? ?? S 2 jg ?? mil-std-202?]m 201 ? ? fig.7 ??? 3.5.16 vibration sinusoidal low frequency no electrical discontinuity greater than 1 sec. shall occur. termination resistance (low level)(final) 20 m max. subject mated connectors to 10-55-10 hz traversed in 1 minute at 1.52 mm amplitude 2 hours each of 3 mutually perpendicular planes. mil-std-202,method 201 the clamping manner shall be in accordance with fig. 7 , after mating the connectors. fig.2 A fig.2(to be continued)
product specification 108-5246 rev. l 8 of 21 ? ?]? ? ? ] m para. test items requirements procedures 3.5.17 ? (??` n ) 1sec?? BA ? ? t?? `? 20 m ? (?] ) ? ? fig.8? 10000? fig.9? ? ? ??R dc 10v,1ma?]? ? ?B ?] ? ? ?` ? ? fig.7 ??? 3.5.17 hammerring shocks no electrical discontinuit y greater than 1sec.shall occur. termination resistance (low level)(final) 20 m max. s ubject mated connectors on pcb as shown in fig.7, under 10000 cycles of repeated hammering shocks of the condition as shown in fig.8,with the test current of 1ma at 10vdc applied to the circuit as shown in fig.9.during the test, the circuit shall be monitor ed for fluctuation of electrical resistance. the clamping manner shall be in accordance with fig.7 after mating the connectors. 3.5.18 n n ? 1 sec. ? BA? ? t?? `? 20 m ? (?] ) ? ? 11mg 50g ? n ? S ? ??? ? 18 ? mil-std-202]m 213, a ? ? fig.7 ??? fig.2 A fig.2(to be continued)
product specification 108-5246 rev. l 9 of 21 ? ?]? ? ? ] m para. test items requirements procedures 3.5.18 physical shock no electrical discontinuity greater than 1sec. shall occur. termination resistance (low level)(final) 20 m max. subject mated connectors to 50 g s half sine shock pulses of 16 millisec ond duration, 3 shocks in each direction applied along the 3 mutually perpendicular planes to totally 18 shocks. mil-std-202,method 213 condition a the clamping manner shall be in accordance with fig.7 after mating the connectors. 3.5.19 ? ?? 10R ? ??? ??` ? ?? ? e ? ? e 5? ? ? 95 % ? ? 240 5 c ? njg 3 0.5 ? ?? ?` 100 ( ????????) ? -3.0 -0.5 3.5.19 solderability appearance of the specimen shall be inspected after the test wi th the assistance of a magnifier capable of giving a magnification of 10 x . more than 95% of the tested area of the contact shall appear sufficiently working fresh coverage of wet solder, without concentration of void area in one place or whose total area is not greater than 5% of the tested area. the soldering tine areas of the contacts in post header assembly and receptacle header assembly shall be tested by immersing in flux.(alpha 100, non-active rosin base) for 3 to 5 seconds first, then immerse into soldering tub filled with melted sn-3.0ag-0.5cu controlled at 240 5 c for 30.5 seconds fig.2 A fig.2(to be continued)
product specification 108-5246 rev. l 10 of 21 ? ?]? ? ? ] m para. test items requirements procedures 3.5.20 ? ? 10R ? ?? ??? ? ? ? ? ?? ?] ? ??? ? dip ? ? 260 101gn ?] smt ?` ? ?? fig.10 ?? ?? 360 10jg +1 -0 ??? ? ? ? ??? ?] 3.5.20 resistance to soldering heat appearance of the specimen shall be inspected after the test with the assistance of a magnifier capable of giving a magnification of 10 x for damage such as cracks, ships or melting. aftre mounting post header assembly and receptacle header assembly mounted on pcb, expose the samples under the soldering heat of the following conditions. the specified temperature is measured at the surface of pcb. immersing the soldering tine areas into soldering tub at 2605 c for 101 seconds. reflow cycles: 2 times temperature profile:as shown in fig.10. expose under the head of the top of iron at 36010 for 3 +1 -0 seconds. to be no damage by the top of iron etc.at soldering tynes. t??? ? ? p ? ? fig.3 ` ?] ? ? ?? ]? ? ? note: tested products shall be conforming to the requirements of the visual inspection without physi cal damage, also meeting the requirements of the additional tests specified in the sequence tests specif ied in fig.3 fig.2K? fig.2 (end)
product specification 108-5246 rev. l 11 of 21 3.6 u?J?Y u??_J?Y ?Y 3.6 product qualification and requalification tests ?] ` /test group(a) ?]? test examination 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ?] /test sequence (b) u? _J examination of product 1,6 1,3 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1 1 1,5 1,5 1,5 1,5 1,3 1.3 t?? (`? ) termination resistance (low level) 2,4 2,4 2,4 2,4 2,4 2,4 2,4 2,4 2,4 2,4 2,4 ~F? insulation resistance 2,5 ?R dielectric withstanding voltage 3 ??N temperature rising vs current 2 ? (?B ) humidity (steady state) 4 3 ? heat resistivity 3 n thermal shock 3 ? resistance to cold 3 c?F salt spray 3 ?? ammonia gas resistivity 3 so 2 so 2 gas resistivity 3 ?? contact retention force 2 ? i mating/unmating force 2 i? durability 3 vibration (low frequency) 3 ? (??` n ) hammering shocks 3 n physical shocks 3 ? solderability 2 ? ? resistance to soldering heat 2 (a)4.1.a? /see par.4.1.a (b) ?] ?/numbers indicate sequence in which the tests are performed. fig.3 4. ?|^ 4. quality assurance provisions 4.1 u?J?] 4.1 qualification testing a. ? x ? ??? ? ?Qh ?? ?? ? ? ?F b ? o x ?
product specification 108-5246 rev. l 12 of 21 a. sample selection connector housing and contacts shall be prepared in accordance with applicable instruction sheets.they shall be selected at random from current production . ? ?i connector mating / unmating force ? 30 initial and 30 cycles O no. of pos ????i connector mating /unmating force ???? n (kgf) i n (kgf) mating force n (kgf) max. unmating force n (kgf) min. 4 5 13.72 ( 1.4 ) 2.94 ( 0.3 ) 6 7 17.64 ( 1.8 ) 3.92 ( 0.4 ) 8 9 21.56 ( 2.2 ) 4.90 ( 0.5 ) 10 25.48 ( 2.6 ) 5.88 ( 0.6 ) 12 29.40 ( 3.0 ) 6.86 ( 0.7 ) 14 34.30 ( 3.5 ) 7.84 ( 0.8 ) 16 17 39.20 ( 4.0 ) 8.82 ( 0.9 ) 18 44.10 ( 4.5 ) 9.80 ( 1.0 ) 20 49.00 ( 5.0 ) 10.78 ( 1.1 ) 22 54.88 ( 5.6 ) 11.76 ( 1.2 ) 24 60.76 ( 6.2 ) 12.74 ( 1.3 ) 26 66.64 ( 6.8 ) 13.72 ( 1.4 ) 30 78.40 ( 8.0 ) 15.68 ( 1.6 ) 40 102.90 ( 10.5 ) 22.54 ( 2.3 ) 50 127.40 ( 13.0 ) 29.40 ( 3.0 ) fig. 4 ?? ?i contact mating / unmating force initial ???? n (kgf) i n (kgf) mating force n (kgf) max. unmating force n (kgf) min. 1.96 ( 0.20 ) 0.39 ( 0.04 ) fig. 5
product specification 108-5246 rev. l 13 of 21 dip dip type smt smt type ? single row type (p.c.b vertical mount type) ? ? ? double row type fig.61/2 `? t???m fig.6 (1/2) method of termination resistance measuring
product specification 108-5246 rev. l 14 of 21 dip dip type smt smt type ? single row type (p.c.b horizontal mount type) ? ? ? double row type fig.62/2 `? t???m fig.6 (2/2) method of termination resistance measu ring
product specification 108-5246 rev. l 15 of 21 fig. 7 ? ?m fig. 7 method of connector mounting for vibration, hammering shock and physical shock
product specification 108-5246 rev. l 16 of 21 fig. 8 ??]m fig.8 method of hammering shock test
product specification 108-5246 rev. l 17 of 21 fig. 10 ? ??? ?? fig.10 soldering heat resistance temperature profile fig. 9 ? ?` fig.9 circuit of monitoring resistance
product specification 108-5246 rev. l 18 of 21 a? u? tin-lead products [? ] fig.1-1 [single row] fig.1-1 O ??? ? u? description u?? product part no. ? ?` ? u?? on taping part no. ` ? u?? in tube part no. ? (v) vertical type 174633 ? ???` ? receptacle header assembly ? (h) horizontal type 174634 dip dip type ? ???` ?? post header assembly 174642 ?Q ?? with positioner boss 174637 175636 ? (v) vertical type ?Q ?? o w/o positioner boss 174902 175628 ?Q ?? with positioner boss 174638 175637 ? ???` ? receptacle header assembly ? (h) horizontal type ?Q ?? o w/o positioner boss 174903 175629 ?Q ?? with positioner boss 174820 179016 175642 ?? 5,7mm mating height 5,7mm ?Q ?? o w/o positioner boss 174644 179017 175634 smt smt type ? ???` ? post header assembly ? (v) vertical type ?????` with polymide tape ?Q ?? with positioner boss 1827158
product specification 108-5246 rev. l 19 of 21 a? u? tined-lead products [2? ] fig.1-2 [double row] fig.1-2 u? description u?? product part no. ? ?` ? u?? on taping part no. ` ? u?? in tube part no. 174635 ? (v) vertical type `? short rib 176870 174636 176892 ? ???` ? receptacle header assembly ? (h) horizontal type `? short rib 176942 176942 174643 ?? 5,7 mm mating height 5,7 mm 176944 ?? 14mm?` mating height 14mm with spacer 175543 ?? 5 mm mating height 5 mm 176895 ?? 10 mm mating height 10 mm 176320 ? v vertical type `? short rib ?? 11 mm mating height 11 mm 176871 dip dip type ? ???` ? post header assembly ? (h) horizontal type (h) 176943 176943 ` ???` ?? relay header assembly 175699 fig. 1-2 A fig. 1-2 (to be continued)
product specification 108-5246 rev. l 20 of 21 u? description u?? product part no. ? ?` ? u?? on taping part no. ` ? u?? in tube part no. ?Q ?? with positioner boss 174639 175638 ?Q ?? o w/o positioner boss 174904 175630 ?Q ?? with positioner boss 176311 176313 ` short rib ?Q ?? o w/o positioner boss 176768 176770 ?Q ?? o w/o positioner boss 1123747 1123748 ? v vertical type ??? ?` with polymide tape ?Q ?? with positioner boss 1554683 ?Q ?? with positioner boss 174640 175639 176910 ?Q ?? o w/o positioner boss 174905 175631 176912 ?Q ?? with positioner boss 176490 176491 179611 ? ???` ? receptacle header assembly ? (h) horizontal type ` short rib ?Q ?? o w/o positioner boss 176893 176894 176913 ?Q ?? with positioner boss 900765 900766 6Oi without 6p ?Q ?? o w/o positioner boss 900763 900764 ?Q ?? with positioner boss 174821 176890 175643 ?? 5,6.5,7 mm mating height 5,6.5,7 mm ?Q ?? o w/o positioner boss 174645 176891 175635 ?Q ?? with positioner boss 176756 177704 176833 ?? 8,10.5 mm mating height 8,10.5 mm ?Q ?? o w/o positioner boss 178040 177705 178038 ?Q ?? with positioner boss 176140 177530 176314 ?? 5,6.5,10 mm mating height 5,6.5,10 mm ` short rib ?Q ?? o w/o positioner boss 176769 177531 176771 ?Q ?? with positioner boss 177592 177594 ?? 7 mm mating height 7 mm ` short rib ?Q ?? o w/o positioner boss 177593 177595 ?Q ?? with positioner boss 176757 177594 176834 ` short rib ?Q ?? o w/o positioner boss 178041 177595 178039 ?? 8,10.5,11 mm mating height 8,10.5,11 mm ??? ?` with polymide tape ?Q ?? with positioner boss 1318379 smt smt type ? ???` ? ? (v) post header assembly vertical type (v) ?? 8 mm mating height 8 mm ??? ?` with polymide tape ?Q ?? o w/o positioner boss 1123745 1123746 fig. 1-2 Kfig. 1-2 (end)
product specification 108-5246 rev. l 21 of 21 ? u? gold plated products [1? ] fig.1-3 [single row] fig.1-3 u? description u?? product part no. ??` ? u?? on taping part no. ` ? u?? in tube part no. ? ???` ? receptacle header assembly ?Q ?? with positioner boss 1318323 1318325 smt smt type ? ???` ? ? (v) post header assembly vertical type (v) ? (v) vertical type ?Q ?? with positioner boss 1318324 1318326 [2? ] fig.1-4 [double row] fig.1-4 u? description u?? product part no. ??` ? u?? on taping part no. ` ? u?? in tube part no. ? (v) vertical type `? ?Q ?? short rib with positioner boss 178347 177851 ? ???` ? receptacle header assembly ? (h) horizontal type `? ?Q ?? short rib with positioner boss 353479 343580 ?Q ?? with positioner boss 353481 353482 ?? 5 mm mating height 5 mm ?Q ?? o w/o positioner boss 917090 917091 ?? 8 mm mating height 8 mm ?Q ?? with positioner boss 353508 353509 smt smt type ? ???` ? ? (v) post header assembly vertical type(v) ` short rib ?? 10 mm mating height 10 mm ?Q ?? o w/o positioner boss 178386 177852

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